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Workshop Manual – Transmission/Transaxle

On-Board Diagnostics

ON-BOARD DIAGNOSTIC SYSTEM WIRING DIAGRAM [TCM (SJ6A-EL)]

ON-BOARD DIAGNOSTIC SYSTEM FOREWORD [TCM (SJ6A-EL)]

ON-BOARD DIAGNOSTIC SYSTEM DTC INSPECTION [TCM (SJ6A-EL)]

ON-BOARD DIAGNOSTIC SYSTEM DTC TABLE [TCM (SJ6A-EL)]

DTC P0601:00 [TCM (SJ6A-EL)]

DTC P0603:00 [TCM (SJ6A-EL)]

DTC P0604:00 [TCM (SJ6A-EL)]

DTC P0707:00 [TCM (SJ6A-EL)]

DTC P0708:00 [TCM (SJ6A-EL)]

DTC P0711:00 [TCM (SJ6A-EL)]

DTC P0712:00 [TCM (SJ6A-EL)]

DTC P0713:00 [TCM (SJ6A-EL)]

DTC P0717:00 [TCM (SJ6A-EL)]

DTC P0722:00 [TCM (SJ6A-EL)]

DTC P0751:00 [TCM (SJ6A-EL)]

DTC P0752:00 [TCM (SJ6A-EL)]

DTC P0756:00 [TCM (SJ6A-EL)]

DTC P0757:00 [TCM (SJ6A-EL)]

DTC P0761:00 [TCM (SJ6A-EL)]

DTC P0762:00 [TCM (SJ6A-EL)]

DTC P0766:00 [TCM (SJ6A-EL)]

DTC P0781:00 [TCM (SJ6A-EL)]

DTC P0813:00 [TCM (SJ6A-EL)]

DTC P0819:00 [TCM (SJ6A-EL)]

DTC P0882:00 [TCM (SJ6A-EL)]

DTC P0961:00 [TCM (SJ6A-EL)]

DTC P0962:00 [TCM (SJ6A-EL)]

DTC P0963:00 [TCM (SJ6A-EL)]

DTC P0969:00 [TCM (SJ6A-EL)]

DTC P0970:00 [TCM (SJ6A-EL)]

DTC P0971:00 [TCM (SJ6A-EL)]

DTC P0973:00 [TCM (SJ6A-EL)]

DTC P0974:00 [TCM (SJ6A-EL)]

DTC P0976:00 [TCM (SJ6A-EL)]

DTC P0977:00 [TCM (SJ6A-EL)]

DTC P0979:00 [TCM (SJ6A-EL)]

DTC P0980:00 [TCM (SJ6A-EL)]

DTC P0982:00 [TCM (SJ6A-EL)]

DTC P0983:00 [TCM (SJ6A-EL)]

DTC P0985:00 [TCM (SJ6A-EL)]

DTC P0986:00 [TCM (SJ6A-EL)]

DTC P2719:00 [TCM (SJ6A-EL)]

DTC P2720:00 [TCM (SJ6A-EL)]

DTC P2721:00 [TCM (SJ6A-EL)]

DTC P2757:00 [TCM (SJ6A-EL)]

DTC P2758:00 [TCM (SJ6A-EL)]

DTC P2762:00 [TCM (SJ6A-EL)]

DTC P2763:00 [TCM (SJ6A-EL)]

DTC P2764:00 [TCM (SJ6A-EL)]

DTC U0073:00, U0100:00, U0121:00, U0131:00, U0155:00, U0214:00 [TCM (SJ6A-EL)]

DTC U0074:00 [TCM (SJ6A-EL)]

DTC U0115:00 [TCM (SJ6A-EL)]

DTC U0442:00 [TCM (SJ6A-EL)]

ON-BOARD DIAGNOSTIC SYSTEM PID/DATA MONITOR INSPECTION [TCM (SJ6A-EL)]

ON-BOARD DIAGNOSTIC SYSTEM SIMULATION INSPECTION [TCM (SJ6A-EL)]

Symptom Troubleshooting

AUTOMATIC TRANSMISSION CONTROL SYSTEM WIRING DIAGRAM [SJ6A-EL]

FOREWORD [SJ6A-EL]

SYMPTOM TROUBLESHOOTING ITEM TABLE [SJ6A-EL]

QUICK DIAGNOSIS CHART [SJ6A-EL]

NO.1 VEHICLE DOES NOT MOVE IN D, M OR R POSITION [SJ6A-EL]

NO.2 VEHICLE MOVES IN N POSITION [SJ6A-EL]

NO.3 VEHICLE MOVES IN P POSITION, OR PARKING GEAR DOES NOT DISENGAGE WHEN P IS DISENGAGED [SJ6A-EL]

NO.4 EXCESSIVE CREEP [SJ6A-EL]

NO.5 NO CREEP AT ALL [SJ6A-EL]

NO.6 LOW MAXIMUM SPEED AND POOR ACCELERATION [SJ6A-EL]

NO.7 NO SHIFTING [SJ6A-EL]

NO.8 DOES NOT SHIFT TO 6GR [SJ6A-EL]

NO.9 ABNORMAL SHIFTING [SJ6A-EL]

NO.10 FREQUENT SHIFTING [SJ6A-EL]

NO.11 SHIFT POINT IS HIGH OR LOW [SJ6A-EL]

NO.12 TORQUE CONVERTER CLUTCH (TCC) NON-OPERATION [SJ6A-EL]

NO.13 NO KICKDOWN [SJ6A-EL]

NO.14 ENGINE FLARES UP OR SLIPS WHEN UPSHIFTING OR DOWNSHIFTING [SJ6A-EL]

NO.15 ENGINE FLARES UP OR SLIPS WHEN ACCELERATING VEHICLE [SJ6A-EL]

NO.16 JUDDER UPON TORQUE CONVERTER CLUTCH (TCC) OPERATION [SJ6A-EL]

NO.17 EXCESSIVE SHIFT SHOCK FROM N TO D OR N TO R POSITION [SJ6A-EL]

NO.18 EXCESSIVE SHIFT SHOCK IS GIVEN WHEN UPSHIFTING AND DOWNSHIFTING [SJ6A-EL]

NO.19 EXCESSIVE SHIFT SHOCK ON TORQUE CONVERTER CLUTCH (TCC) [SJ6A-EL]

NO.20 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN ALL POSITIONS [SJ6A-EL]

NO.21 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN D OR R POSITION [SJ6A-EL]

NO.22 NO ENGINE BRAKING [SJ6A-EL]

NO.23 TRANSMISSION OVERHEATS [SJ6A-EL]

NO.24 ENGINE STALLS WHEN SHIFTED TO D OR R POSITION [SJ6A-EL]

NO.25 ENGINE STALLS WHEN DRIVING AT SLOW SPEED OR STOPPING [SJ6A-EL]

NO.26 STARTER DOES NOT WORK [SJ6A-EL]

NO.27 GEAR POSITION INDICATION ILLUMINATES IN D POSITION [SJ6A-EL]

NO.28 GEAR POSITION INDICATION DOES NOT ILLUMINATE IN M POSITION [SJ6A-EL]

NO.29 DOES NOT UPSHIFT IN M POSITION [SJ6A-EL]

NO.30 DOES NOT DOWNSHIFT IN M POSITION [SJ6A-EL]

NO.31 MANUAL SHIFT MODE INDICATION DOES NOT ILLUMINATE IN M POSITION AND/OR IN D POSITION WITH DIRECT MODE/MANUAL SHIFT MODE INDICATION ILLUMINATES IN D POSITION WHILE NOT IN DIRECT MODE [SJ6A-EL]

Clutch

CLUTCH LOCATION INDEX

CLUTCH FLUID INSPECTION

CLUTCH FLUID LEAKAGE INSPECTION

CLUTCH FLUID REPLACEMENT/AIR BLEEDING

CLUTCH PEDAL INSPECTION

CLUTCH PEDAL REMOVAL/INSTALLATION

CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION

STARTER INTERLOCK SWITCH REMOVAL/INSTALLATION

CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION

CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION

CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION

CLUTCH UNIT REMOVAL/INSTALLATION

CLUTCH RELEASE COLLAR INSPECTION

CLUTCH COVER INSPECTION

CLUTCH DISC INSPECTION

PILOT BEARING INSPECTION

FLYWHEEL INSPECTION

Manual Transmission

MANUAL TRANSMISSION LOCATION INDEX [M66M-D]

TRANSMISSION OIL INSPECTION [M66M-D]

TRANSMISSION OIL REPLACEMENT [M66M-D]

TRANSMISSION REMOVAL/INSTALLATION [M66M-D]

INSPECTION AFTER TRANSMISSION INSTALLATION [M66M-D]

POWER PLANT FRAME REMOVAL [M66M-D]

POWER PLANT FRAME INSTALLATION [M66M-D]

OIL SEAL (EXTENSION HOUSING) REPLACEMENT [M66M-D]

NEUTRAL SWITCH REMOVAL/INSTALLATION [M66M-D]

BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION [M66M-D]

Automatic Transmission

AUTOMATIC TRANSMISSION LOCATION INDEX [SJ6A-EL]

MECHANICAL SYSTEM TEST [SJ6A-EL]

ROAD TEST [SJ6A-EL]

AUTOMATIC TRANSMISSION FLUID (ATF) INSPECTION [SJ6A-EL]

AUTOMATIC TRANSMISSION FLUID (ATF) REPLACEMENT [SJ6A-EL]

AUTOMATIC TRANSMISSION FLUID (ATF) LEVEL ADJUSTMENT [SJ6A-EL]

M POSITION SWITCH INSPECTION [SJ6A-EL]

M POSITION SWITCH REMOVAL/INSTALLATION [SJ6A-EL]

UP SWITCH INSPECTION [SJ6A-EL]

UP SWITCH REMOVAL/INSTALLATION [SJ6A-EL]

DOWN SWITCH INSPECTION [SJ6A-EL]

DOWN SWITCH REMOVAL/INSTALLATION [SJ6A-EL]

STEERING SHIFT SWITCH INSPECTION [SJ6A-EL]

STEERING SHIFT SWITCH REMOVAL/INSTALLATION [SJ6A-EL]

TRANSMISSION RANGE (TR) SWITCH INSPECTION [SJ6A-EL]

TRANSMISSION RANGE (TR) SWITCH REMOVAL/INSTALLATION [SJ6A-EL]

TRANSMISSION RANGE (TR) SWITCH ADJUSTMENT [SJ6A-EL]

TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR INSPECTION [SJ6A-EL]

TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR REMOVAL/INSTALLATION [SJ6A-EL]

TURBINE SENSOR INSPECTION [SJ6A-EL]

TURBINE SENSOR REMOVAL/INSTALLATION [SJ6A-EL]

VEHICLE SPEED SENSOR (VSS) INSPECTION [SJ6A-EL]

VEHICLE SPEED SENSOR (VSS) REMOVAL/INSTALLATION [SJ6A-EL]

SOLENOID VALVE INSPECTION [SJ6A-EL]

TCM INSPECTION [SJ6A-EL]

TCM REMOVAL/INSTALLATION [SJ6A-EL]

INITIAL LEARNING PROCEDURE [SJ6A-EL]

AUTOMATIC TRANSMISSION REMOVAL/INSTALLATION [SJ6A-EL]

POWER PLANT FRAME REMOVAL/INSTALLATION [SJ6A-EL]

TORQUE CONVERTER REMOVAL/INSTALLATION [SJ6A-EL]

CONTROL VALVE BODY REMOVAL [SJ6A-EL]

CONTROL VALVE BODY INSTALLATION [SJ6A-EL]

OIL SEAL (OIL PUMP) REPLACEMENT [SJ6A-EL]

OIL SEAL (EXTENSION HOUSING) REPLACEMENT [SJ6A-EL]

OIL COOLER FLUSHING [SJ6A-EL]

OIL COOLER REMOVAL/INSTALLATION [SJ6A-EL]

DRIVE PLATE REMOVAL/INSTALLATION [SJ6A-EL]

Automatic Transmission Shift Mechanism

AUTOMATIC TRANSMISSION SHIFT MECHANISM LOCATION INDEX

AUTOMATIC TRANSMISSION SHIFT MECHANISM REMOVAL/INSTALLATION

SELECTOR LEVER INSPECTION

SHIFT-LOCK SYSTEM INSPECTION

NOT P POSITION SWITCH INSPECTION

Technical Data

TRANSMISSION/TRANSAXLE TECHNICAL DATA

Maintenance/Service Tools

TRANSMISSION/TRANSAXLE SST