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Bodyshop Manual – Body and Accessories

Body Structure

BODY COMPONENTS CONSTRUCTION [CONSTRUCTION]

ULTRA HIGH-TENSION STEEL [CONSTRUCTION]

Body Structure

BUMPER BRACKET REMOVAL [PANEL REPLACEMENT]

BUMPER BRACKET INSTALLATION [PANEL REPLACEMENT]

LIGHT BRACKET REMOVAL [PANEL REPLACEMENT]

LIGHT BRACKET INSTALLATION [PANEL REPLACEMENT]

SHROUD UPPER PANEL REMOVAL [PANEL REPLACEMENT]

SHROUD UPPER PANEL INSTALLATION [PANEL REPLACEMENT]

SHROUD LOWER PANEL REMOVAL [PANEL REPLACEMENT]

SHROUD LOWER PANEL INSTALLATION [PANEL REPLACEMENT]

COWL SIDE JUNCTION REMOVAL [PANEL REPLACEMENT]

COWL SIDE JUNCTION INSTALLATION [PANEL REPLACEMENT]

COWL SIDE REINFORCEMENT REMOVAL [PANEL REPLACEMENT]

COWL SIDE REINFORCEMENT INSTALLATION [PANEL REPLACEMENT]

CROSSMEMBER No.1 REMOVAL [PANEL REPLACEMENT]

CROSSMEMBER No.1 INSTALLATION [PANEL REPLACEMENT]

WHEEL APRON COMPONENT REMOVAL [PANEL REPLACEMENT]

WHEEL APRON COMPONENT INSTALLATION [PANEL REPLACEMENT]

FRONT FENDER JUNCTION REMOVAL [PANEL REPLACEMENT]

FRONT FENDER JUNCTION INSTALLATION [PANEL REPLACEMENT]

FRONT FENDER BRACKET REMOVAL [PANEL REPLACEMENT]

FRONT FENDER BRACKET INSTALL [PANEL REPLACEMENT]

FRONT SIDE FRAME COMPONENT (FRONT) REMOVAL [PANEL REPLACEMENT]

FRONT SIDE FRAME COMPONENT (FRONT) INSTALLATION [PANEL REPLACEMENT]

FRONT SIDE FRAME (PARTIAL CUTTING) REMOVAL [PANEL REPLACEMENT]

FRONT SIDE FRAME (PARTIAL CUTTING) INSTALLATION [PANEL REPLACEMENT]

FRONT SIDE FRAME REAR REINFORCEMENT REMOVAL [PANEL REPLACEMENT]

FRONT SIDE FRAME REAR REINFORCEMENT INSTALLATION [PANEL REPLACEMENT]

COWL UPPER PLATE REMOVAL [PANEL REPLACEMENT]

COWL UPPER PLATE INSTALLATION [PANEL REPLACEMENT]

TORQUE BOX COMPONENT REMOVAL [PANEL REPLACEMENT]

TORQUE BOX COMPONENT INSTALLATION [PANEL REPLACEMENT]

FRONT FRAME COMPONENT INSTALLATION [PANEL REPLACEMENT]

FRONT FRAME COMPONENT REMOVAL [PANEL REPLACEMENT]

FRONT PILLAR (OUTER) INSTALLATION [PANEL REPLACEMENT]

FRONT PILLAR (OUTER) REMOVAL [PANEL REPLACEMENT]

HINGE PILLAR (OUTER) REMOVAL [PANEL REPLACEMENT]

HINGE PILLAR (OUTER) INSTALLATION [PANEL REPLACEMENT]

SIDE SILL (OUTER) REMOVAL [PANEL REPLACEMENT]

SIDE SILL (OUTER) INSTALLATION [PANEL REPLACEMENT]

REAR FENDER PANEL REMOVAL [PANEL REPLACEMENT]

REAR FENDER PANEL INSTALLATION [PANEL REPLACEMENT]

REAR FENDER PANEL (LOWER) REMOVAL [PANEL REPLACEMENT]

REAR FENDER PANEL (LOWER) INSTALLATION [PANEL REPLACEMENT]

CORNER PLATE REMOVAL [PANEL REPLACEMENT]

CORNER PLATE INSTALLATION [PANEL REPLACEMENT]

REAR FENDER RAIN RAIL REMOVAL [PANEL REPLACEMENT]

REAR FENDER RAIN RAIL INSTALLATION [PANEL REPLACEMENT]

LIGHT BRACKET (REAR) REMOVAL [PANEL REPLACEMENT]

LIGHT BRACKET (REAR) INSTALL [PANEL REPLACEMENT]

REAR END PANEL REMOVAL [PANEL REPLACEMENT]

REAR END PANEL INSTALLATION [PANEL REPLACEMENT]

FLOOR SIDE PANEL REMOVAL [PANEL REPLACEMENT]

FLOOR SIDE PANEL INSTALLATION [PANEL REPLACEMENT]

TRUNK FLOOR PANEL REMOVAL [PANEL REPLACEMENT]

TRUNK FLOOR PANEL INSTALLATION [PANEL REPLACEMENT]

REAR SIDE FRAME (PARTIAL CUTTING) REMOVAL [PANEL REPLACEMENT]

REAR SIDE FRAME (PARTIAL CUTTING) INSTALLATION [PANEL REPLACEMENT]

FRONT HEADER REMOVAL [PANEL REPLACEMENT]

FRONT HEADER INSTALLATION [PANEL REPLACEMENT]

Body Structure

BODY SEALING [WATER-PROOF AND RUST PREVENTIVE]

UNDER COATING [WATER-PROOF AND RUST PREVENTIVE]

RUST PREVENTIVE TREATMENT [WATER-PROOF AND RUST PREVENTIVE]

DUMPING SHEET REPLACEMENT [WATER-PROOF AND RUST PREVENTIVE]

Body Structure

UNDERBODY DIMENSIONS [DIMENSIONS]

FRONT WHEEL ALIGNMENT [DIMENSIONS]

REAR WHEEL ALIGNMENT [DIMENSIONS]

FRONT BODY DIMENSIONS (1) [DIMENSIONS]

FRONT BODY DIMENSIONS (2) [DIMENSIONS]

CABIN SIDE FRAME DIMENSIONS [DIMENSIONS]

ROOM DIMENSIONS (1) [DIMENSIONS]

ROOM DIMENSIONS (2) [DIMENSIONS]

ROOM DIMENSIONS (3) [DIMENSIONS]

REAR BODY STRAIGHT-LINE DIMENSIONS [DIMENSIONS]

Body Structure

PLASTIC PARTS HEAT RESISTING TEMPERATURE [PLASTIC BODY PARTS]

POLYPROPYLENE BUMPER REPAIR [PLASTIC BODY PARTS]

PROCEDURE [PLASTIC BODY PARTS]

REPAIRABLE RANGE OF POLYPROPYLENE BUMPERS [PLASTIC BODY PARTS]

Body Structure

CONSTRUCTION STANDARD VALUES [CONSTRUCTION STANDARD VALUES]