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Workshop Manual – HVAC

On-Board Diagnostics

ON-BOARD DIAGNOSTIC SYSTEM WIRING DIAGRAM [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

FOREWORD [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

FLOWCHART [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC DISPLAY [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

CLEARING DTC [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC TABLE [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC B1086:71 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC B10BE:12, B10BE:13 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC B13AA:71 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC B13AB:12, B13AB:13 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC B1A61:11, B1A61:13 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC B1B71:11, B1B71:13 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC B1C1C:12, B1C1C:13 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC U0010:88, U0155:00 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC U0423:68 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC U200D:11 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC U2300:54, U2300:55, U2300:56, U2300:64 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC U3003:16, U3003:17 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

DTC U300E:13 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

PID/DATA MONITOR DISPLAY [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

PID/DATA MONITOR TABLE [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

A/C OPERATION CHECK MODE [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]

On-Board Diagnostics

ON-BOARD DIAGNOSTIC SYSTEM WIRING DIAGRAM [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

FOREWORD [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

FLOWCHART [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC DISPLAY [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

CLEARING DTC [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC TABLE [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC B1086:71 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC B13AA:71 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC B13AB:12, B13AB:13 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC B1B71:11, B1B71:13 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC B1C1C:12, B1C1C:13 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC U0010:88, U0155:00 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC U0423:68 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC U200D:11 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC U2300:54, U2300:55, U2300:56, U2300:64 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC U3003:16, U3003:17 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

DTC U300E:13 [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

PID/DATA MONITOR DISPLAY [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

PID/DATA MONITOR TABLE [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

A/C OPERATION CHECK MODE [CLIMATE CONTROL UNIT (MANUAL AIR CONDITIONER)]

Symptom Troubleshooting

SYMPTOM TROUBLESHOOTING SYSTEM WIRING DIAGRAM [CLIMATE CONTROL SYSTEM]

FOREWORD [CLIMATE CONTROL SYSTEM]

TROUBLESHOOTING INDEX [CLIMATE CONTROL SYSTEM]

INSUFFICIENT AIR (OR NO AIR) BLOWN FROM VENTS [CLIMATE CONTROL SYSTEM]

AMOUNT OF AIR BLOWN FROM VENTS DOES NOT CHANGE [CLIMATE CONTROL SYSTEM]

AIR INTAKE MODE DOES NOT CHANGE [CLIMATE CONTROL SYSTEM]

NO TEMPERATURE CONTROL WITH CLIMATE CONTROL UNIT [CLIMATE CONTROL SYSTEM]

WINDSHIELD FOGGED [CLIMATE CONTROL SYSTEM]

AIR FROM VENTS NOT COLD ENOUGH [CLIMATE CONTROL SYSTEM]

NO COOL AIR [CLIMATE CONTROL SYSTEM]

NOISE WHILE OPERATING A/C SYSTEM [CLIMATE CONTROL SYSTEM]

Refrigerant System

REFRIGERANT SYSTEM SERVICE WARNINGS

REFRIGERANT SYSTEM SERVICE CAUTIONS

MANIFOLD GAUGE SET CONNECTION

REFRIGERANT CHARGING

REFRIGERANT RECOVERY

REFRIGERANT PRESSURE CHECK

REFRIGERANT SYSTEM PERFORMANCE TEST

Basic System

HVAC BASIC SYSTEM LOCATION INDEX

BLOWER MOTOR REMOVAL/INSTALLATION

BLOWER MOTOR INSPECTION

BLOWER FAN CONTROLLER REMOVAL/INSTALLATION

BLOWER FAN CONTROLLER INSPECTION

DUST FILTER REMOVAL/INSTALLATION

DUST FILTER INSPECTION

A/C UNIT REMOVAL/INSTALLATION

A/C UNIT DISASSEMBLY/ASSEMBLY

AIR DIST UNIT REMOVAL/INSTALLATION

AIR DIST UNIT DISASSEMBLY/ASSEMBLY

EXPANSION VALVE REMOVAL/INSTALLATION

EVAPORATOR INSPECTION

HEATER CORE INSPECTION

AIRFLOW MODE MAIN LINK REMOVAL/INSTALLATION

HEAT DUCT REMOVAL/INSTALLATION

COOLING DUCT REMOVAL/INSTALLATION

A/C COMPRESSOR REMOVAL/INSTALLATION

MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY

MAGNETIC CLUTCH ADJUSTMENT

MAGNETIC CLUTCH INSPECTION

CONDENSER REMOVAL/INSTALLATION

CONDENSER INSPECTION

RECEIVER/DRIER REMOVAL/INSTALLATION

HEATER HOSE REMOVAL/INSTALLATION

REFRIGERANT LINE REMOVAL/INSTALLATION

Control System

HVAC CONTROL SYSTEM LOCATION INDEX [FULL-AUTO AIR CONDITIONER]

AIR INTAKE ACTUATOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

AIR INTAKE ACTUATOR INSPECTION [FULL-AUTO AIR CONDITIONER]

AIR MIX ACTUATOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

AIR MIX ACTUATOR INSPECTION [FULL-AUTO AIR CONDITIONER]

AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

AIRFLOW MODE ACTUATOR INSPECTION [FULL-AUTO AIR CONDITIONER]

SOLAR RADIATION SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

SOLAR RADIATION SENSOR INSPECTION [FULL-AUTO AIR CONDITIONER]

AMBIENT TEMPERATURE SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

AMBIENT TEMPERATURE SENSOR INSPECTION [FULL-AUTO AIR CONDITIONER]

PASSENGER COMPARTMENT TEMPERATURE SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

PASSENGER COMPARTMENT TEMPERATURE SENSOR INSPECTION [FULL-AUTO AIR CONDITIONER]

EVAPORATOR TEMPERATURE SENSOR INSPECTION [FULL-AUTO AIR CONDITIONER]

REFRIGERANT PRESSURE SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

REFRIGERANT PRESSURE SENSOR INSPECTION [FULL-AUTO AIR CONDITIONER]

CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

CLIMATE CONTROL UNIT INSPECTION [FULL-AUTO AIR CONDITIONER]

Control System

HVAC CONTROL SYSTEM LOCATION INDEX [MANUAL AIR CONDITIONER]

AIR INTAKE ACTUATOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER]

AIR INTAKE ACTUATOR INSPECTION [MANUAL AIR CONDITIONER]

AIR MIX ACTUATOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER]

AIR MIX ACTUATOR INSPECTION [MANUAL AIR CONDITIONER]

AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER]

AIRFLOW MODE ACTUATOR INSPECTION [MANUAL AIR CONDITIONER]

AMBIENT TEMPERATURE SENSOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER]

AMBIENT TEMPERATURE SENSOR INSPECTION [MANUAL AIR CONDITIONER]

EVAPORATOR TEMPERATURE SENSOR INSPECTION [MANUAL AIR CONDITIONER]

REFRIGERANT PRESSURE SENSOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER]

REFRIGERANT PRESSURE SENSOR INSPECTION [MANUAL AIR CONDITIONER]

CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER]

CLIMATE CONTROL UNIT INSPECTION [MANUAL AIR CONDITIONER]

Technical Data

HVAC TECHNICAL DATA

Maintenance/Service Tools

HVAC SST