{"id":9731,"date":"2022-03-10T20:30:50","date_gmt":"2022-03-10T20:30:50","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2515140\/"},"modified":"2022-03-10T20:30:50","modified_gmt":"2022-03-10T20:30:50","slug":"sm2515140","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2515140\/","title":{"rendered":"REAR DIFFERENTIAL DISASSEMBLY"},"content":{"rendered":"
\n

REAR DIFFERENTIAL DISASSEMBLY<\/h3>\n<\/div>\n

SM2515140<\/p>\n

<\/p>\n
\n
\n
\n

id031400146500<\/p>\n

\n

Special Service Tool (SST)<\/p>\n\n\n\n\n\n
\n
49 H027 002<\/div>\n
<\/div>\n
Bearing remover<\/div>\n<\/td>\n
<\/td>\n\n
49 M005 561<\/div>\n
<\/div>\n
Differential carrier hanger<\/div>\n<\/td>\n
<\/td>\n\n
49 L027 004<\/div>\n
<\/div>\n
Gear case remover<\/div>\n<\/td>\n
<\/td>\n<\/tr>\n
\n
49 L027 006<\/div>\n
<\/div>\n
Serrate socket<\/div>\n<\/td>\n
<\/td>\n\n
49 L027 007<\/div>\n
<\/div>\n
Hex socket<\/div>\n<\/td>\n
<\/td>\n\n
49 T032 316<\/div>\n
<\/div>\n
Shaft<\/div>\n<\/td>\n
<\/td>\n<\/tr>\n
\n
49 T032 317<\/div>\n
<\/div>\n
Weight<\/div>\n<\/td>\n
<\/td>\n\n
49 0107 680A<\/div>\n
<\/div>\n
Engine stand<\/div>\n<\/td>\n
<\/td>\n\n
49 0839 425C<\/div>\n
<\/div>\n
Bearing puller set<\/div>\n<\/td>\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Warning<\/div>\n<\/dd>\n
\n
\u2022 The engine stand is equipped with a self-lock mechanism, however, if the rear differential is in a tilted condition, the self-lock mechanism could become inoperative. If the rear differential unexpectedly rotates it could cause injury, therefore do not maintain the rear differential in a tilted condition. When turning the rear differential, grasp the rotation handle firmly.<\/div>\n<\/dd>\n<\/dl>\n

1.Disassemble in the order indicated in the table.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00031631<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\n
1<\/div>\n<\/td>\n
\n
Differential oil temperature sensor<\/div>\n<\/td>\n<\/tr>\n
\n
2<\/div>\n<\/td>\n
\n
Rear cover<\/div>\n
(See Rear Cover Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
\n
Rear differential component<\/div>\n
(See Rear Differential Component Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
4<\/div>\n<\/td>\n
\n
Adjusting shim<\/div>\n<\/td>\n<\/tr>\n
\n
5<\/div>\n<\/td>\n
\n
Spacer<\/div>\n<\/td>\n<\/tr>\n
\n
6<\/div>\n<\/td>\n
\n
Oil seal (Coupling component)<\/div>\n<\/td>\n<\/tr>\n
\n
7<\/div>\n<\/td>\n
\n
Locknut<\/div>\n
(See Locknut Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
8<\/div>\n<\/td>\n
\n
Drive pinion<\/div>\n
(See Drive Pinion Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
9<\/div>\n<\/td>\n
\n
Collapsible spacer<\/div>\n<\/td>\n<\/tr>\n
\n
10<\/div>\n<\/td>\n
\n
Bearing inner race (front)<\/div>\n<\/td>\n<\/tr>\n
\n
11<\/div>\n<\/td>\n
\n
Bearing inner race (rear)<\/div>\n
(See Bearing Inner Race (Rear) Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
12<\/div>\n<\/td>\n
\n
Spacer<\/div>\n<\/td>\n<\/tr>\n
\n
13<\/div>\n<\/td>\n
\n
Bearing outer race<\/div>\n
(See Bearing Outer Race Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
14<\/div>\n<\/td>\n
\n
Differential carrier<\/div>\n<\/td>\n<\/tr>\n
\n
15<\/div>\n<\/td>\n
\n
Ring gear<\/div>\n
(See Ring Gear Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
16<\/div>\n<\/td>\n
\n
Pin<\/div>\n<\/td>\n<\/tr>\n
\n
17<\/div>\n<\/td>\n
\n
Pinion shaft<\/div>\n<\/td>\n<\/tr>\n
\n
18<\/div>\n<\/td>\n
\n
Pinion gear<\/div>\n<\/td>\n<\/tr>\n
\n
19<\/div>\n<\/td>\n
\n
Thrust washer<\/div>\n<\/td>\n<\/tr>\n
\n
20<\/div>\n<\/td>\n
\n
Side gear<\/div>\n<\/td>\n<\/tr>\n
\n
21<\/div>\n<\/td>\n
\n
Thrust washer<\/div>\n<\/td>\n<\/tr>\n
\n
22<\/div>\n<\/td>\n
\n
Side bearing<\/div>\n
(See Side Bearing Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
23<\/div>\n<\/td>\n
\n
Gear case<\/div>\n<\/td>\n<\/tr>\n
\n
24<\/div>\n<\/td>\n
\n
Oil seal (side gear)<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Rear Cover Disassembly Note<\/p>\n

1.Install the SSTs<\/span> to the engine stand.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac30zw00001979<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Install the rear differential to the SSTs<\/span>.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac30zw00001980<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.Remove the rear cover.<\/p>\n

\n



\n<\/a><\/p>\n

Rear Differential Component Disassembly Note<\/p>\n

1.If the rear differential component cannot be removed by hand, remove the rear differential component using the SSTs<\/span>.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5jjw00003277<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Mark or otherwise distinguish between the removed left and right adjusting shims, spacers and side bearing outer races so that they are not mixed up at the time of reassembly.<\/p>\n

\n



\n<\/a><\/p>\n

Locknut Disassembly Note<\/p>\n

1.Remove the locknut using the SSTs<\/span>.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac8jjw00002620<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Drive Pinion Disassembly Note<\/p>\n

1.Remove the drive pinion by lightly tapping with a copper hammer.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00031633<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Bearing Inner Race (Rear) Disassembly Note<\/p>\n

1.Remove the bearing inner races (rear) using the SST<\/span> and a press.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00031634<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Bearing Outer Race Disassembly Note<\/p>\n

1.Remove the bearing outer races using the 2 grooves in the carrier and alternately tapping the sides of the races with a brass bar.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00031635<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Ring Gear Disassembly Note<\/p>\n

1.Secure the gear case in a vise and remove the bolts.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00031636<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Lightly tap around the ring gear using a plastic hammer to remove the ring gear from the gear case.<\/p>\n

\n



\n<\/a><\/p>\n

Side Bearing Disassembly Note<\/p>\n

\n
\n
Caution<\/div>\n<\/dd>\n
\n
\u2022 Mark or otherwise distinguish between the left and right side bearings so that they are not mixed up at the time of reassembly.<\/div>\n<\/dd>\n<\/dl>\n

1.Remove the side bearing inner races from the gear case using the SST.<\/span><\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00031637<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
<\/div>\n
<\/div>\n
<\/div>\n

<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

REAR DIFFERENTIAL DISASSEMBLY SM2515140 id031400146500 Special Service Tool (SST) 49 H027 002 Bearing remover 49 M005 561 Differential carrier hanger 49 L027 004 Gear case remover 49 L027 006 Serrate socket 49 L027 007 Hex socket 49 T032 316 Shaft 49 T032 317 Weight 49 0107 680A Engine stand 49 0839 425C Bearing puller set Warning \u2022 The engine stand is equipped with a self-lock mechanism, however, if the rear differential is in a tilted […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-9731","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/9731","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=9731"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/9731\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=9731"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}