{"id":9284,"date":"2022-03-10T20:30:46","date_gmt":"2022-03-10T20:30:46","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2336320\/"},"modified":"2022-03-10T20:30:46","modified_gmt":"2022-03-10T20:30:46","slug":"sm2336320","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2336320\/","title":{"rendered":"FRONT BUMPER DISASSEMBLY\/ASSEMBLY [(US)]"},"content":{"rendered":"
\n

FRONT BUMPER DISASSEMBLY\/ASSEMBLY [(US)]<\/h3>\n<\/div>\n

SM2336320<\/p>\n

<\/p>\n
\n
\n
\n

id0910008004x1<\/p>\n

Special Service Tool (SST)<\/p>\n\n\n\n
\n
49 JP05 2A0<\/div>\n
<\/div>\n
HOLE CUTTER SET 26 (Part of 49 JP05 0A0)<\/div>\n<\/td>\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\n

Replacement part (4SD)<\/p>\n\n\n\n\n
\n
Rivet<\/div>\n
<\/div>\n
Quantity: 4<\/div>\n
<\/div>\n
Location of use: Air guide<\/div>\n<\/td>\n
\n
Front side radar sensor bracket (with front side radar sensor)<\/div>\n
<\/div>\n
Quantity: 2<\/div>\n
<\/div>\n
Location of use: Front bumper face<\/div>\n<\/td>\n
\n
Rivet (with front side radar sensor)<\/div>\n
<\/div>\n
Quantity: 4<\/div>\n
<\/div>\n
Location of use: Front side radar sensor bracket<\/div>\n<\/td>\n<\/tr>\n
\n
Retainer bracket (with front ultrasonic sensor)<\/div>\n
<\/div>\n
Quantity: 2<\/div>\n
<\/div>\n
Location of use: Front bumper face<\/div>\n<\/td>\n
\n
\u2014<\/div>\n<\/td>\n
\n
\u2014<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\n

Replacement part (5HB)<\/p>\n\n\n\n\n
\n
Rivet<\/div>\n
<\/div>\n
Quantity: 1<\/div>\n
<\/div>\n
Location of use: Bracket<\/div>\n<\/td>\n
\n
Front side radar sensor bracket (with front side radar sensor)<\/div>\n
<\/div>\n
Quantity: 2<\/div>\n
<\/div>\n
Location of use: Front bumper face<\/div>\n<\/td>\n
\n
Rivet (with front side radar sensor)<\/div>\n
<\/div>\n
Quantity: 2<\/div>\n
<\/div>\n
Location of use: Front side radar sensor bracket<\/div>\n<\/td>\n<\/tr>\n
\n
Rivet<\/div>\n
<\/div>\n
Quantity: 2<\/div>\n
<\/div>\n
Location of use: Bumper protector<\/div>\n<\/td>\n
\n
Retainer bracket (with front ultrasonic sensor)<\/div>\n
<\/div>\n
Quantity: 2<\/div>\n
<\/div>\n
Location of use: Front bumper face<\/div>\n<\/td>\n
\n
\u2014<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

1.Remove the following parts:<\/p>\n

\n

\n
(1)Front ultrasonic sensor short-cord (with front ultrasonic sensor or Mazda radar cruise control (MRCC) system) (See FRONT ULTRASONIC SENSOR SHORT-CORD REMOVAL\/INSTALLATION<\/a>.)<\/dd>\n
<\/dd>\n<\/dl>\n
\n
(2)Front ultrasonic sensor (with front ultrasonic sensor) (See FRONT ULTRASONIC SENSOR REMOVAL\/INSTALLATION<\/a>.)<\/dd>\n
<\/dd>\n<\/dl>\n
\n
(3)Retainer (with front ultrasonic sensor) (See FRONT ULTRASONIC SENSOR REMOVAL\/INSTALLATION<\/a>.)<\/dd>\n
<\/dd>\n<\/dl>\n
\n
(4)Retainer bracket (with front ultrasonic sensor) (See FRONT ULTRASONIC SENSOR REMOVAL\/INSTALLATION<\/a>.)<\/dd>\n
<\/dd>\n<\/dl>\n
\n
(5)Front radar sensor (with front radar sensor) (See FRONT RADAR SENSOR REMOVAL\/INSTALLATION<\/a>.)<\/dd>\n
<\/dd>\n<\/dl>\n
\n
(6)Front side radar sensor (with front side radar sensor) (See FRONT SIDE RADAR SENSOR REMOVAL\/INSTALLATION<\/a>.)<\/dd>\n
<\/dd>\n<\/dl>\n

2.Disassemble in the order indicated in the table.<\/p>\n

\n

\n
\n
Warning<\/div>\n<\/dd>\n
\n
\n
\u2022 When removing the front side radar sensor bracket, peel off the double-sided adhesive tape at the positions shown in the figure using a utility knife. Always wear gloves when using a utility knife. Using a utility knife with bare hands can cause injury.<\/div>\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00024407<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/dd>\n<\/dl>\n

4SD<\/p>\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00031194<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\n
1<\/div>\n<\/td>\n
\n
Lower grille molding<\/div>\n
(See Clip Removal Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
2<\/div>\n<\/td>\n
\n
Clip<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
\n
Radiator grille<\/div>\n<\/td>\n<\/tr>\n
\n
4<\/div>\n<\/td>\n
\n
Air guide<\/div>\n
(See Rivet Removal Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
5<\/div>\n<\/td>\n
\n
Front side radar sensor bracket (with front side radar sensor)<\/div>\n
(See Front Side Radar Sensor Bracket Installation Note<\/a>.)<\/div>\n
(See Rivet Removal Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
6<\/div>\n<\/td>\n
\n
Hole cover<\/div>\n<\/td>\n<\/tr>\n
\n
7<\/div>\n<\/td>\n
\n
Seal plate<\/div>\n<\/td>\n<\/tr>\n
\n
8<\/div>\n<\/td>\n
\n
Center bumper garnish<\/div>\n<\/td>\n<\/tr>\n
\n
9<\/div>\n<\/td>\n
\n
Set plate<\/div>\n<\/td>\n<\/tr>\n
\n
10<\/div>\n<\/td>\n
\n
Bumper protector<\/div>\n<\/td>\n<\/tr>\n
\n
11<\/div>\n<\/td>\n
\n
Front bumper face<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

5HB<\/p>\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00031195<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n\n\n
\n
1<\/div>\n<\/td>\n
\n
Lower grille molding<\/div>\n
(See Clip Removal Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
2<\/div>\n<\/td>\n
\n
Clip<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
\n
Radiator grille<\/div>\n<\/td>\n<\/tr>\n
\n
4<\/div>\n<\/td>\n
\n
Bracket<\/div>\n
(See Rivet Removal Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
5<\/div>\n<\/td>\n
\n
Cap<\/div>\n<\/td>\n<\/tr>\n
\n
6<\/div>\n<\/td>\n
\n
Front side radar sensor bracket (with front side radar sensor)<\/div>\n
(See Front Side Radar Sensor Bracket Installation Note<\/a>.)<\/div>\n
(See Rivet Removal Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
7<\/div>\n<\/td>\n
\n
Center bumper garnish<\/div>\n<\/td>\n<\/tr>\n
\n
8<\/div>\n<\/td>\n
\n
Bumper protector<\/div>\n
(See Rivet Removal Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
9<\/div>\n<\/td>\n
\n
Front bumper face<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.When replacing the front bumper face with a new one, perform the following procedure (With front ultrasonic sensor):<\/p>\n

\n

\n
(1)Paint the front bumper.<\/dd>\n
<\/dd>\n<\/dl>\n
\n
(2)Drill the holes in the position shown in the figure.<\/dd>\n
\n
\n
\n
Drill hole diameter: 10 mm {0.39 in}<\/dd>\n<\/dl>\n<\/div>\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00033026<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Caution<\/div>\n<\/dd>\n
\n
\u2022 If the SST<\/span> is pulled out to the front side of the front bumper face, the painting could peel off. Pull out the SST<\/span> to the backside of the front bumper face.<\/div>\n<\/dd>\n<\/dl>\n<\/dd>\n<\/dl>\n
\n
(3)Set the SST<\/span> to the positions shown in the figure.<\/dd>\n
\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00033033<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
\n
(4)Tighten the bolt of the SST<\/span> in the direction of the arrow shown in the figure and pass it through the front bumper face.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00033034<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
\n
(5)Drill a hole at the remaining ultrasonic sensor installation position using the SST<\/span> and the same method as Steps 3 and 4.<\/dd>\n
<\/dd>\n<\/dl>\n
\n
(6)Remove burrs from the drilled holes.<\/dd>\n
<\/dd>\n<\/dl>\n
\n
(7)Remove any grease or dirt from the retainer bracket installation surface of the front bumper face.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00033030<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
\n
(8)Apply primer to the retainer bracket installation surface of the front bumper face.<\/dd>\n
<\/dd>\n<\/dl>\n
\n
(9)Peel off the backing of the double-sided adhesive tape and install the retainer bracket.<\/dd>\n
\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00033031<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
\n
(10)Press the retainer bracket to adhere the double-sided adhesive tape.<\/dd>\n
<\/dd>\n<\/dl>\n

4.Assemble in the reverse order of disassembly.<\/p>\n

\n



\n<\/a><\/p>\n

Clip Removal Note<\/p>\n

1.Detach the hooks using a tape-wrapped flathead screwdriver.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00024410<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Remove the clip in the direction of the arrow shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00024411<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Front Side Radar Sensor Bracket Installation Note<\/p>\n

1.Remove any grease or dirt from the front side radar sensor bracket installation surface of the front bumper face.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00024412<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Peel off the backing of the double-sided adhesive tape and install the front side radar sensor bracket.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00024407<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.Press the front side radar sensor bracket to adhere the double-sided adhesive tape.<\/p>\n

\n



\n<\/a><\/p>\n

Rivet Removal Note<\/p>\n

1.When removing the rivet, perform the following procedure:<\/p>\n

\n

\n
(1)Secure the rivet pin from the front bumper face inside using needle-nose pliers.<\/dd>\n
\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00018754<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
\n
(2)Use the following drill diameter.<\/dd>\n
\n
\n
\n
\n
Drill diameter:<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
4.1 mm {0.16 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n
\n
\n
Caution<\/div>\n<\/dd>\n
\n
\u2022 If an inappropriate drill diameter is used, the front bumper face may be damaged.<\/div>\n<\/dd>\n<\/dl>\n<\/dd>\n<\/dl>\n
\n
(3)Remove the rivet flange using a drill and remove the rivet.<\/dd>\n
\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00018755<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
\n
(4)Remove any rivet shavings from the front bumper face.<\/dd>\n
<\/dd>\n<\/dl>\n<\/div>\n
<\/div>\n
<\/div>\n
<\/div>\n

<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

FRONT BUMPER DISASSEMBLY\/ASSEMBLY [(US)] SM2336320 id0910008004x1 Special Service Tool (SST) 49 JP05 2A0 HOLE CUTTER SET 26 (Part of 49 JP05 0A0) Replacement part (4SD) Rivet Quantity: 4 Location of use: Air guide Front side radar sensor bracket (with front side radar sensor) Quantity: 2 Location of use: Front bumper face Rivet (with front side radar sensor) Quantity: 4 Location of use: Front side radar sensor bracket Retainer bracket (with front ultrasonic sensor) Quantity: 2 […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-9284","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/9284","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=9284"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/9284\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=9284"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}