{"id":9154,"date":"2022-03-10T20:30:45","date_gmt":"2022-03-10T20:30:45","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2335540\/"},"modified":"2022-03-10T20:30:45","modified_gmt":"2022-03-10T20:30:45","slug":"sm2335540","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2335540\/","title":{"rendered":"STEERING GEAR AND LINKAGE ASSEMBLY [(US)]"},"content":{"rendered":"
\n

STEERING GEAR AND LINKAGE ASSEMBLY [(US)]<\/h3>\n<\/div>\n

SM2335540<\/p>\n

<\/p>\n
\n
\n
\n

id0613008021x1<\/p>\n

\n

Special service tool (SST)<\/p>\n\n\n\n
\n
49 JP02 001<\/div>\n
<\/div>\n
Adjustable wrench<\/div>\n<\/td>\n
<\/td>\n\n
49 T025 001<\/div>\n
<\/div>\n
Boot clamp crimpers<\/div>\n<\/td>\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Replacement part<\/p>\n\n\n\n
\n
Boot band<\/div>\n
<\/div>\n
Quantity: 2<\/div>\n
<\/div>\n
Location of use: Boot<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\n

Oil and chemical type<\/p>\n\n\n\n
\n
Grease (Tie rod)<\/div>\n
<\/div>\n
Type: Molywhite<\/div>\n<\/td>\n
\n
Grease (Dust cover)<\/div>\n
<\/div>\n
Type: Maintenance parts<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Caution<\/div>\n<\/dd>\n
\n
\u2022 If using a vise, secure the steering gear to the vise using a copper plate or cloth to prevent steering gear damage.<\/div>\n<\/dd>\n<\/dl>\n

1.Assemble in the order shown in the figure.<\/p>\n

\n

2.Install the steering gear and linkage to the front crossmember component. (See STEERING GEAR AND LINKAGE REMOVAL\/INSTALLATION [(US)]<\/a>.)<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00027649<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n\n\n
\n
1<\/div>\n<\/td>\n
\n
Steering gear<\/div>\n<\/td>\n<\/tr>\n
\n
2<\/div>\n<\/td>\n
\n
Tie rod<\/div>\n
(See Tie Rod Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
\n
Boot<\/div>\n<\/td>\n<\/tr>\n
\n
4<\/div>\n<\/td>\n
\n
Boot band<\/div>\n
(See Boot Band Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
5<\/div>\n<\/td>\n
\n
Boot clamp<\/div>\n<\/td>\n<\/tr>\n
\n
6<\/div>\n<\/td>\n
\n
Locknut<\/div>\n<\/td>\n<\/tr>\n
\n
7<\/div>\n<\/td>\n
\n
Tie-rod end<\/div>\n
(See Tie-rod End Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
8<\/div>\n<\/td>\n
\n
O-ring<\/div>\n<\/td>\n<\/tr>\n
\n
9<\/div>\n<\/td>\n
\n
Dust cover<\/div>\n
(See Dust Cover Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Tie Rod Assembly Note<\/p>\n

1.Install the SST<\/span> to the torque wrench as shown in the figure, set it on the tie rod, and then measure dimensions A and L shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
adejjw00015170<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Tighten the tie rod using the SST<\/span> after calculating the tightening torque using the following formula.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00033062<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
\n
Formula<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
T\u00d7(L\/A)<\/div>\n
T: Tightening torque<\/div>\n
L: Torque wrench effective length<\/div>\n
A: Dimension A measured in Step 1<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n



\n<\/a><\/p>\n

Boot Band Assembly Note<\/p>\n

1.Assemble the boot band to the boot.<\/p>\n

\n

2.Crimp the boot band using the SST<\/span>.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5jjw00002709<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.Verify that crimp A of the boot band is within the standard.<\/p>\n

\n

\n
\n
\n
Standard<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
1.5\u20142.0 mm {0.06\u20140.08 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n
\n
\n
\u2022 If crimp A exceeds the standard, decrease the opening width of the SST<\/span> and crimp the boot band again.<\/div>\n
\u2022 If width A of the crimp is less than the standard, increase the opening width of the SST<\/span> and crimp a new boot band.<\/div>\n<\/dd>\n<\/dl>\n

4.Rotate the boot by hand and verify that the boot is securely installed by the boot band.<\/p>\n

\n



\n<\/a><\/p>\n

Tie-rod End Assembly Note<\/p>\n

1.Align the marks that were made before removing the tie-rod end, and assemble the tie-rod end to the tie rod.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00023153<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Note<\/div>\n<\/dd>\n
\n
\u2022 When newly replacing a tie-rod end, place alignment marks on the new part in the same position as the removed tie-rod end.<\/p>\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00023154<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/dd>\n<\/dl>\n

2.Verify that dimension A shown in the figure is within the standard.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00027966<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
\n
Standard<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
5.8\u201418.8 mm {0.23\u20140.74 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n
\n
\n
\u2022 If not within the standard, make adjustments so that dimension A is within the standard.<\/div>\n<\/dd>\n<\/dl>\n



\n<\/a><\/p>\n

Dust Cover Assembly Note<\/p>\n

1.Apply grease to the inside of the dust cover.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00027650<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Assemble the dust cover to the steering gear.<\/p>\n

\n

3.Verify that the dust cover does not rotate.<\/p>\n

\n<\/div>\n

<\/div>\n
<\/div>\n
<\/div>\n

<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

STEERING GEAR AND LINKAGE ASSEMBLY [(US)] SM2335540 id0613008021x1 Special service tool (SST) 49 JP02 001 Adjustable wrench 49 T025 001 Boot clamp crimpers Replacement part Boot band Quantity: 2 Location of use: Boot Oil and chemical type Grease (Tie rod) Type: Molywhite Grease (Dust cover) Type: Maintenance parts Caution \u2022 If using a vise, secure the steering gear to the vise using a copper plate or cloth to prevent steering gear damage. 1.Assemble in the […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-9154","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/9154","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=9154"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/9154\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=9154"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}