{"id":9068,"date":"2022-03-10T20:30:45","date_gmt":"2022-03-10T20:30:45","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2335164\/"},"modified":"2022-03-10T20:30:45","modified_gmt":"2022-03-10T20:30:45","slug":"sm2335164","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2335164\/","title":{"rendered":"REAR BRAKE INSPECTION"},"content":{"rendered":"<div class=\"detailsTabContent\">\n<h3 class=\"c1\">REAR BRAKE INSPECTION<\/h3>\n<\/div>\n<p>SM2335164<\/p>\n<div class=\"node SERVICE_MANUALS\"><\/p>\n<div class=\"textleft\">\n<div class=\"attr CONTENT content c2\">\n<hr \/>\n<p class=\"servinfo-title-id\" align=\"right\">id041100000800<\/p>\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id04110000080001\" id=\"id04110000080001\"><\/a><\/p>\n<p class=\"servinfosub-title\">Brake Judder Repair Hints<\/p>\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080002\" id=\"id04110000080002\"><\/a><\/p>\n<p class=\"topic-title\">Description<\/p>\n<p class=\"list\">1.Brake judder concern has the following 3 characteristics:<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080003\" id=\"id04110000080003\"><\/a><\/p>\n<p class=\"topic-title\">Steering wheel vibration<\/p>\n<p class=\"list\">1.The steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying brakes at a vehicle speed of <span>100\u2014140 km\/h {62.2\u201486.9 mph}<\/span>.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080004\" id=\"id04110000080004\"><\/a><\/p>\n<p class=\"topic-title\">Floor vibration<\/p>\n<p class=\"list\">1.When applying the brakes, the vehicle body shakes back and forth. The seriousness of the shaking is not influenced by vehicle speed.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080005\" id=\"id04110000080005\"><\/a><\/p>\n<p class=\"topic-title\">Brake pedal vibration<\/p>\n<p class=\"list\">1.When applying the brakes, a pulsating force tries to push the brake pad back. The pulsation is transmitted to the brake pedal.<\/p>\n<p class=\"list\">\n<p class=\"list\">2.The following are the main possible causes of brake judder:<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080006\" id=\"id04110000080006\"><\/a><\/p>\n<p class=\"topic-title\">Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven.<\/p>\n<p class=\"list\">1.If the runout is <span>more than 0.1 mm {0.004 in}<\/span> at the position <span>10 mm {0.39 in}<\/span> from the disc plate edge, uneven wear occurs on the disc plate because the pad contacts the plate unevenly.<\/p>\n<p class=\"list\">\n<p class=\"list\">2.If the runout is <span>less than 0.1 mm {0.004 in}<\/span>, uneven wear does not occur.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080007\" id=\"id04110000080007\"><\/a><\/p>\n<p class=\"topic-title\">The disc plate is deformed by heat.<\/p>\n<p class=\"list\">1.Repeated panic braking may raise the temperature in some portions of the disc plate by <span>approx. 600 \u00b0C {1,112 \u00b0F}<\/span>. This results in a deformed disc plate.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080008\" id=\"id04110000080008\"><\/a><\/p>\n<p class=\"topic-title\">Due to corrosion, the thickness and friction coefficient of the disc plate change.<\/p>\n<p class=\"list\">1.If the vehicle is parked in damp conditions for a long time, corrosion occurs on the friction surface of the disc plate.<\/p>\n<p class=\"list\">\n<p class=\"list\">2.The thickness of corrosion is uneven and sometimes appears like a wave pattern, which changes the friction coefficient and causes a reaction force.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080009\" id=\"id04110000080009\"><\/a><\/p>\n<p class=\"topic-title\">Inspection and repair procedure<\/p>\n<table class=\"figure-flame-non table-flame\">\n<tbody>\n<tr>\n<td>\n<table class=\"figure-non-float table-flame\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00031278.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00031278<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080010\" id=\"id04110000080010\"><\/a><\/p>\n<p class=\"topic-title\">Lateral runout inspection<\/p>\n<p class=\"list\">1.Remove the wheel and tire. (See <a href=\"SM2334988\">WHEEL AND TIRE REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">2.Remove the rear brake caliper component and suspend it out of the way using a cable. (See <a href=\"SM2335165\">REAR BRAKE DISC REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">3.Put the dial gauge on the friction surface of the disc plate <span>10 mm {0.39 in}<\/span> from the disc plate edge.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame table-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float table-flame\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00025025.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00025025<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">4.Rotate the disc plate one time and measure the runout.<\/p>\n<p class=\"list\">\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Rear disc plate runout limit<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">0.1 mm {0.004 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<p><br clear=\"all\" \/><\/p>\n<p><a name=\"id04110000080011\" id=\"id04110000080011\"><\/a><\/p>\n<p class=\"topic-title\">Thickness variation inspection<\/p>\n<p class=\"list\">1.Remove the wheel and tire. (See <a href=\"SM2334988\">WHEEL AND TIRE REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">2.Clean the disc plate-to-pad friction surface using a brake cleaner.<\/p>\n<p class=\"list\">\n<p class=\"list\">3.Measure the points indicated in the illustration using a caliper (micrometer).<\/p>\n<p class=\"list\">\n<table class=\"figure-flame table-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float table-flame\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00035058.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00035058<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">4.Subtract the minimum value from the maximum, and if the result is not within the specification, machine the disc plate using a lathe.<\/p>\n<p class=\"list\">\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Thickness variation limit<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">0.018 mm {0.00071 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<dl>\n<dd>\n<div class=\"attention1-label\">Warning<\/div>\n<\/dd>\n<dd>\n<div class=\"attention1 list\">\u2022 Do not exceed minimum disc plate thickness.<\/div>\n<\/dd>\n<\/dl>\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id04110000080012\" id=\"id04110000080012\"><\/a><\/p>\n<p class=\"servinfosub-title\">Disc Plate Thickness Inspection<\/p>\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2 list\">\u2022 Excessive runout may result if the disc plate is removed from the vehicle then machined. Machine the disc plate while installed on the vehicle.<\/div>\n<\/dd>\n<\/dl>\n<p class=\"list\">1.Measure the thickness of the disc plate.<\/p>\n<p class=\"list\">\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Minimum rear disc plate thickness<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">7.0 mm {0.28 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Minimum rear disc plate thickness after machining using a brake lathe on-vehicle<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">7.8 mm {0.31 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<dl>\n<dd>\n<div class=\"list\">\u2022 If the thickness is not within the specification, replace the disc plate. (See <a href=\"SM2335165\">REAR BRAKE DISC REMOVAL\/INSTALLATION<\/a>.)<\/div>\n<\/dd>\n<\/dl>\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id04110000080013\" id=\"id04110000080013\"><\/a><\/p>\n<p class=\"servinfosub-title\">Disc Pad Thickness Inspection<\/p>\n<p class=\"list\">1.Jack up the front of the vehicle and support it with safety stands.<\/p>\n<p class=\"list\">\n<p class=\"list\">2.Remove the wheel and tire. (See <a href=\"SM2334988\">WHEEL AND TIRE REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">3.Verify the remaining thickness of the pads.<\/p>\n<p class=\"list\">\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Minimum rear disc pad thickness<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">2 mm {0.08 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<p class=\"list\">4.Replace the pads as a set (right and left wheels) if either one is at or less than the minimum thickness. (See <a href=\"SM2335166\">REAR BRAKE DISC PAD REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p class=\"list\">\n<table class=\"figure-flame table-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float table-flame\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00025026.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00025026<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div class=\"ATTACHMENTS\"><\/div>\n<div class=\"attr VTOC_FILENAME content c2\"><!--\n                        am3zz041100w0000338 --><\/div>\n<div class=\"attr SIE_ID content c2\"><!--\n                        id041100000800.ent --><\/div>\n<p><!--\n*****************************\nERROR: Schema not found. TYPE=META REFERENCEKEY=SERVICE_MANUALS ROOT=null\n*****************************\n--><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>REAR BRAKE INSPECTION SM2335164 id041100000800 Brake Judder Repair Hints Description 1.Brake judder concern has the following 3 characteristics: Steering wheel vibration 1.The steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying brakes at a vehicle speed of 100\u2014140 km\/h {62.2\u201486.9 mph}. Floor vibration 1.When applying the brakes, the vehicle body shakes back and forth. The seriousness of the shaking is not influenced by vehicle speed. Brake pedal vibration 1.When applying [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-9068","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/9068","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=9068"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/9068\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=9068"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}