{"id":8813,"date":"2022-03-10T20:30:42","date_gmt":"2022-03-10T20:30:42","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2334351\/"},"modified":"2022-03-10T20:30:42","modified_gmt":"2022-03-10T20:30:42","slug":"sm2334351","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2334351\/","title":{"rendered":"WIRING HARNESS CONNECTION PROCEDURE"},"content":{"rendered":"
\n

WIRING HARNESS CONNECTION PROCEDURE<\/h3>\n<\/div>\n

SM2334351<\/p>\n

<\/p>\n
\n
\n
\n

id000000003100<\/p>\n

\n

Special Service Tool (SST)<\/p>\n\n\n\n
\n
49 JP03 001<\/div>\n
<\/div>\n
CRIMPING TOOL<\/div>\n<\/td>\n
<\/td>\n\n
\u2014<\/div>\n<\/td>\n
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\u2014<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Connection Procedure Using Soldering<\/p>\n

\n
\n
Caution<\/div>\n<\/dd>\n
\n
\u2022 Perform the \u201cConnection Procedure Using Crimp Terminal\u201d for aluminum wiring connection.<\/div>\n<\/dd>\n<\/dl>\n

1.Line up the cores of the wiring harnesses to be connected as shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6zzw00011199<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Twist together both of the cores.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6zzw00011200<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.Apply solder to the twisted core area.<\/p>\n

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<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6xuw00006208<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Caution<\/div>\n<\/dd>\n
\n
\u2022 Soldering for a long period of time could affect the surrounding electrical circuit. Apply soldering for an extremely short period of time.<\/div>\n<\/dd>\n<\/dl>\n

4.Cut the ends off the connected area, and apply the soldering iron tip to the wiring harness after removing any fraying.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
acmzzc00000412<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

5.Set the heat-shrinkable tubing to the soldered area and shrink the heat-shrinkable tubing at a temperature of approx. 100 \u00b0C {212 \u00b0F} using a drier until the plastic melts on both ends.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
acmzzc00000416<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Caution<\/div>\n<\/dd>\n
\n
\n
\u2022 Completely shrink the heat shrinkable tubing to the wiring harness leaving no gaps.<\/div>\n
\u2022 Perform the work being careful not to melt the insulation of the wiring harness by excessive heat.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n



\n<\/a><\/p>\n

Connection Procedure Using Crimp Terminal<\/p>\n

\n
\n
Caution<\/div>\n<\/dd>\n
\n
\n
\u2022 Always use the special service tool (49 JP03 001) when performing this procedure. Even though it may appear that the crimping was done successfully using a similar tool other than the special service tool, the possibility of a poor connection occurring due to insufficient crimping is high.<\/div>\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
acmzzc00000417<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/dd>\n<\/dl>\n

1.Select the appropriate crimp terminal and the crimping area of the special service tool according to the thickness of the wiring harness to be repaired.<\/p>\n

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\n\n\n\n\n\n\n
\n

Size (mark)<\/p>\n<\/th>\n

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Outer diameter<\/p>\n<\/th>\n

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Adaptation wiring size<\/p>\n<\/th>\n

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Crimping area of special service tool<\/p>\n<\/th>\n<\/tr>\n<\/thead>\n

\n
S<\/div>\n<\/td>\n
\n
3 mm {0.1 in}<\/div>\n<\/td>\n
\n
0.5\u20141.0 sq<\/div>\n<\/td>\n
\n
1.25<\/div>\n<\/td>\n<\/tr>\n
\n
M<\/div>\n<\/td>\n
\n
4 mm {0.2 in}<\/div>\n<\/td>\n
\n
1.25\u20142.5 sq<\/div>\n<\/td>\n
\n
2<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Squeeze the grips tightly until the ratchet of the special service tool is detached to open the handle of the special service tool.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
acmzzc00000418<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.Place the appropriate crimp terminal on the crimping area of the special service tool, lightly close the grips so that the crimping terminal does not deform, and then secure the crimp terminal.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
acmzzc00000420<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac9uuw00009723<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Caution<\/div>\n<\/dd>\n
\n
\u2022 Set the cutter blade part of the special service tool inside the scribed line (position indicator line of special service tool) on the crimp terminal.<\/div>\n<\/dd>\n<\/dl>\n

4.Insert the wiring harness to be connected into the crimp terminal until it reaches the contact point inside the terminal.<\/p>\n

\n

\n
\n
Caution<\/div>\n<\/dd>\n
\n
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\u2022 Verify that all the cores have been inserted without buckling.<\/div>\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5jjw00007726<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/dd>\n<\/dl>\n

5.Squeeze the grips tightly until the ratchet of the special service tool is detached to crimp the crimp terminal flat.<\/p>\n

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6.Pull on the connected wiring harness to verify that the wiring harness does not pull out of the crimp terminal.<\/p>\n

\n

7.Perform the same procedure from Steps 3 to 6 for the opposite side.<\/p>\n

\n

8.Set the heat-shrinkable tubing to the connection area so that it is centered and shrink the heat-shrinkable tubing at a temperature of approx. 100 \u00b0C {212 \u00b0F} using a drier until the plastic melts on both ends.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5jjw00007721<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Caution<\/div>\n<\/dd>\n
\n
\n
\u2022 Completely shrink the heat-shrinkable tubing to the wiring harness leaving no gaps.<\/div>\n
\u2022 Perform the work being careful not to melt the insulation of the wiring harness due to excessive heat.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n



\n<\/a><\/p>\n

Taping Work<\/p>\n

1.Tape the surface of the heat shrinkable tubing.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6xuw00006210<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Caution<\/div>\n<\/dd>\n
\n
\n
\u2022 Remove moisture, oil, and dust from the area to be taped before doing the taping.<\/div>\n
\u2022 Firmly tape the ends so that they do not peel off.<\/div>\n
\u2022 Always superimpose the tape while wrapping.<\/div>\n
\u2022 Wrap the tape approx. 20\u201430 mm {0.79\u20141.2 in} beyond both ends of the heat shrinkable tubing.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
Note<\/div>\n<\/dd>\n
\n
\n
\u2022 If the wiring harness is bundled and taped, bind it approx. 30 mm {1.2 in}<\/span> away from the connector.<\/div>\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6xuw00006211<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n
<\/div>\n
<\/div>\n
<\/div>\n

<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

WIRING HARNESS CONNECTION PROCEDURE SM2334351 id000000003100 Special Service Tool (SST) 49 JP03 001 CRIMPING TOOL \u2014 \u2014 Connection Procedure Using Soldering Caution \u2022 Perform the \u201cConnection Procedure Using Crimp Terminal\u201d for aluminum wiring connection. 1.Line up the cores of the wiring harnesses to be connected as shown in the figure. am6zzw00011199 2.Twist together both of the cores. am6zzw00011200 3.Apply solder to the twisted core area. am6xuw00006208 Caution \u2022 Soldering for a long period of time […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-8813","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/8813","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=8813"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/8813\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=8813"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}