{"id":10638,"date":"2022-03-10T20:30:58","date_gmt":"2022-03-10T20:30:58","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2841612\/"},"modified":"2022-03-10T20:30:58","modified_gmt":"2022-03-10T20:30:58","slug":"sm2841612","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2841612\/","title":{"rendered":"CYLINDER BLOCK ASSEMBLY (II)"},"content":{"rendered":"
\n

CYLINDER BLOCK ASSEMBLY (II)<\/h3>\n<\/div>\n

SM2841612<\/p>\n

<\/p>\n
\n
\n
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id011000504100<\/p>\n

1.Assemble in the order indicated in the table.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe5ue00000005<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n\n\n\n\n
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1<\/div>\n<\/td>\n
\n
Balancer unit<\/div>\n
(See Balancer Unit Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
2<\/div>\n<\/td>\n
\n
Oil pump<\/div>\n
(See Oil Pump Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
\n
Oil strainer<\/div>\n<\/td>\n<\/tr>\n
\n
4<\/div>\n<\/td>\n
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Water pump<\/div>\n
(See Water Pump Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
5<\/div>\n<\/td>\n
\n
Rear oil seal<\/div>\n
(See Rear Oil Seal Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
6<\/div>\n<\/td>\n
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End plate<\/div>\n
(See End Plate Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
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7<\/div>\n<\/td>\n
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Dual-mass flywheel (MTX), drive plate (ATX)<\/div>\n<\/td>\n<\/tr>\n
\n
8<\/div>\n<\/td>\n
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Backing plate (ATX)<\/div>\n<\/td>\n<\/tr>\n
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9<\/div>\n<\/td>\n
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Dual-mass flywheel (MTX)\/ drive plate (ATX) installation bolt<\/div>\n
(See Dual-mass Flywheel (MTX)\/ Drive Plate (ATX) Installation Bolt Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
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10<\/div>\n<\/td>\n
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Oil separator<\/div>\n<\/td>\n<\/tr>\n
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11<\/div>\n<\/td>\n
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Knock sensor (KS)<\/div>\n
(See Knock Sensor (KS) Assembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Balancer Unit Assembly Note<\/p>\n

1.Assemble the balancer unit using the following procedure:<\/p>\n

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(1)Tighten the bolts in the order shown in the figure.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe1ze00000051<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

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Tightening torque<\/p>\n\n\n\n\n\n\n
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Installation position<\/p>\n<\/th>\n

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Tightening torque<\/p>\n<\/th>\n<\/tr>\n<\/thead>\n

\n
1\u20144<\/div>\n<\/td>\n
\n
16\u201422 N\u00b7m {1.7\u20142.2 kgf\u00b7m, 12\u201416 ft\u00b7lbf}<\/div>\n<\/td>\n<\/tr>\n
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5, 6<\/div>\n<\/td>\n
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20\u201426 N\u00b7m {2.1\u20142.6 kgf\u00b7m, 15\u201419 ft\u00b7lbf}<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/dd>\n<\/dl>\n
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(2)Retighten the bolts in the order of the numbers indicated in the figure.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe1ze00000052<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
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\n
\n
Tightening torque<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
30\u201436 N\u00b7m {3.1\u20143.6 kgf\u00b7m, 23\u201426 ft\u00b7lbf}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<\/dd>\n<\/dl>\n



\n<\/a><\/p>\n

Oil Pump Assembly Note<\/p>\n

1.Install the oil pump using the following procedure:<\/p>\n

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(1)Temporarily tighten the three bolts<\/span> shown in the figure.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe1ze00000053<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
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(2)Tighten the two bolts<\/span> shown in the figure to the specified torque.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe1ze00000054<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
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Note<\/div>\n<\/dd>\n
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\u2022 The tightening order for the two bolts is optional.<\/div>\n<\/dd>\n<\/dl>\n
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\n
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Tightening torque<\/div>\n<\/dd>\n<\/dl>\n
\n
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20\u201426 N\u00b7m {2.1\u20142.6 kgf\u00b7m, 15\u201419 ft\u00b7lbf}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<\/dd>\n<\/dl>\n
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(3)Finally, tighten the bolt shown in the figure to the specified torque.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe1ze00000055<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
\n
Tightening torque<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
20\u201426 N\u00b7m {2.1\u20142.6 kgf\u00b7m, 15\u201419 ft\u00b7lbf}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<\/dd>\n<\/dl>\n



\n<\/a><\/p>\n

Water Pump Assembly Note<\/p>\n

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Caution<\/div>\n<\/dd>\n
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\u2022 Assemble the water pump gasket to the correct direction shown in the figure. Otherwise, it could leak engine coolant and damage the engine.<\/p>\n\n\n\n
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<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe2ue00000053<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/dd>\n<\/dl>\n

1.Insert a new water pump gasket into the water pump groove.<\/p>\n

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2.Install the water pump.<\/p>\n

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3.Tighten the bolts in the order shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe2ue00000054<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
\n
Tightening torque<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
20\u201426 N\u00b7m {2.1\u20142.6 kgf\u00b7m, 15\u201419 ft\u00b7lbf}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n



\n<\/a><\/p>\n

Rear Oil Seal Assembly Note<\/p>\n

1.Apply clean engine oil to the inner surface of a new rear oil seal.<\/p>\n

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2.Insert the rear oil seal into the cylinder block by hand.<\/p>\n

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3.Tap the oil seal in evenly using the SST<\/span> and a hammer.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe1ze00000056<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe5ue00000006<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
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\n
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Rear oil seal press on amount<\/div>\n<\/dd>\n<\/dl>\n
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0\u20140.5 mm {0\u20140.019 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n



\n<\/a><\/p>\n

End Plate Assembly Note<\/p>\n

1.After end plate assembly, crimp the parts A and B shown in the figure.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe5ue00000030<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
\n
Crimp procedure<\/div>\n<\/dd>\n<\/dl>\n
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Crimp depth: 0.1\u20141.0 mm {0.004\u20140.039 in}<\/div>\n
Crimp width: 0.5\u201410.0 mm {0.02\u20140.39 in}<\/div>\n
Crimp locations: Part A is 1 or more on one-side within shaded area and part B is 2 or more within shaded areas<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n

2.After crimping, verify that there is no damage and removal of the end plate.<\/p>\n

\n



\n<\/a><\/p>\n

Dual-mass Flywheel (MTX)\/ Drive Plate (ATX) Installation Bolt Assembly Note<\/p>\n


<\/p>\n

<\/a><\/p>\n

Dual-mass flywheel installation bolt (MTX)<\/p>\n

1.Hold the crankshaft using the SST (49 E011 1A0)<\/span>.<\/p>\n

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2.Temporarily tighten the new bolts.<\/p>\n

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Note<\/div>\n<\/dd>\n
\n
\u2022 If the dual-mass flywheel (secondary flywheel side) is not positioned properly, perform the following procedure to install it:<\/div>\n<\/dd>\n<\/dl>\n
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(1)Temporarily tighten the new bolts to the position as shown in the figure.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6zzw00011777<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
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(2)Install the SST (49 S120 710)<\/span> to the dual-mass flywheel.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6xuw00005541<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
\n
(3)Rotate the dual-mass flywheel (secondary flywheel side) using the SST (49 S120 710)<\/span>, and then temporarily tighten the remaining new bolt after removing the SST (49 G033 102)<\/span>.<\/dd>\n
<\/dd>\n<\/dl>\n

3.Tighten the new bolts in two or three passes in the order shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5wzw00005664<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
\n
Tightening torque<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
152\u2014160 N\u00b7m {15.5\u201416.3 kgf\u00b7m, 113\u2014118 ft\u00b7lbf}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n


<\/p>\n

<\/a><\/p>\n

Drive plate installation bolt (ATX)<\/p>\n

1.Hold the crankshaft using the SST<\/span>.<\/p>\n

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2.Tighten the new bolts in two or three passes in the order shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe1ze00000093<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
\n
Tightening torque<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
108\u2014116 N\u00b7m {11.1\u201411.8 kgf\u00b7m, 80\u201485 ft\u00b7lbf}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n



\n<\/a><\/p>\n

Knock Sensor (KS) Assembly Note<\/p>\n

\u2022 Verify that there is no foreign matter caught between the KS unit and cylinder block.<\/div>\n
\u2022 The direction of the knock sensor connector must be within the range shown in the figure.<\/p>\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe5ue00000031<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
<\/div>\n
<\/div>\n
<\/div>\n

<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

CYLINDER BLOCK ASSEMBLY (II) SM2841612 id011000504100 1.Assemble in the order indicated in the table. bpe5ue00000005 1 Balancer unit (See Balancer Unit Assembly Note.) 2 Oil pump (See Oil Pump Assembly Note.) 3 Oil strainer 4 Water pump (See Water Pump Assembly Note.) 5 Rear oil seal (See Rear Oil Seal Assembly Note.) 6 End plate (See End Plate Assembly Note.) 7 Dual-mass flywheel (MTX), drive plate (ATX) 8 Backing plate (ATX) 9 Dual-mass flywheel (MTX)\/ […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-10638","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10638","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=10638"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10638\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=10638"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}