{"id":10624,"date":"2022-03-10T20:30:58","date_gmt":"2022-03-10T20:30:58","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2841598\/"},"modified":"2022-03-10T20:30:58","modified_gmt":"2022-03-10T20:30:58","slug":"sm2841598","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2841598\/","title":{"rendered":"CYLINDER BLOCK DISASSEMBLY (I)"},"content":{"rendered":"
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CYLINDER BLOCK DISASSEMBLY (I)<\/h3>\n<\/div>\n

SM2841598<\/p>\n

<\/p>\n
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id011000500600<\/p>\n

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Caution<\/div>\n<\/dd>\n
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\u2022 Do not disassemble the oil pump, water pump and balancer unit because it is a precision unit.<\/div>\n<\/dd>\n<\/dl>\n

1.Disassemble in the order indicated in the table.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe5ue00000002<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n\n\n\n\n
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1<\/div>\n<\/td>\n
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Knock sensor (KS)<\/div>\n<\/td>\n<\/tr>\n
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2<\/div>\n<\/td>\n
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Oil separator<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
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Dual-mass flywheel (MTX)\/ drive plate (ATX) installation bolt<\/div>\n
(See Dual-mass Flywheel (MTX)\/ Drive Plate (ATX) Installation Bolt Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
4<\/div>\n<\/td>\n
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Backing plate (ATX)<\/div>\n<\/td>\n<\/tr>\n
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5<\/div>\n<\/td>\n
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Dual-mass flywheel (MTX), drive plate (ATX)<\/div>\n
(See Dual-mass Flywheel Disassembly Note (MTX)<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
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6<\/div>\n<\/td>\n
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End plate<\/div>\n<\/td>\n<\/tr>\n
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7<\/div>\n<\/td>\n
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Rear oil seal<\/div>\n
(See Rear Oil Seal Disassembly Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
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8<\/div>\n<\/td>\n
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Water pump<\/div>\n<\/td>\n<\/tr>\n
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9<\/div>\n<\/td>\n
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Oil strainer<\/div>\n<\/td>\n<\/tr>\n
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10<\/div>\n<\/td>\n
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Oil pump<\/div>\n<\/td>\n<\/tr>\n
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11<\/div>\n<\/td>\n
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Balancer unit<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Dual-mass Flywheel (MTX)\/ Drive Plate (ATX) Installation Bolt Disassembly Note<\/p>\n


<\/p>\n

<\/a><\/p>\n

Dual-mass flywheel installation bolt (MTX)<\/p>\n

1.Hold the crankshaft using the SST (49 E011 1A0)<\/span>.<\/p>\n

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2.Loosen the bolts uniformly and gradually in the order shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5wzw00005660<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
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Note<\/div>\n<\/dd>\n
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\u2022 If the bolt installation holes are not positioned properly, perform the following procedure:<\/div>\n<\/dd>\n<\/dl>\n
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(1)Install the SST (49 S120 710)<\/span> to the dual-mass flywheel.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6xuw00005540<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/dd>\n<\/dl>\n
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(2)Rotate the dual-mass flywheel (secondary flywheel side) using the SST (49 S120 710)<\/span>.<\/dd>\n
<\/dd>\n<\/dl>\n
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(3)When the bolt installation holes are positioned properly, hold the position and remove one of the bolts.<\/dd>\n
<\/dd>\n<\/dl>\n
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(4)After removing the bolt, set up the SST (49 G033 102)<\/span> to lock the dual-mass flywheel (secondary flywheel side) against rotation.<\/dd>\n
\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6xuw00005541<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
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\n
Warning<\/div>\n<\/dd>\n
\n
\n
\u2022 If all of the bolts are removed without locking the dual-mass flywheel (secondary flywheel side) against rotation, the dual-mass flywheel (primary or secondary flywheel side) may rotate, resulting in injury. Therefore, always set up the SST (49 G033 102).<\/div>\n
\u2022 When the bolts are removed from the dual-mass flywheel, always cover the bolt holes using tape. If the SST (49 G033 102) is removed while the operator\u2019s finger is inserted in the bolt hole, the dual-mass flywheel may rotate and the operator could be injured.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n<\/dd>\n<\/dl>\n
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(5)Remove the remaining bolts.<\/dd>\n
<\/dd>\n<\/dl>\n


<\/p>\n

<\/a><\/p>\n

Drive plate installation bolt (ATX)<\/p>\n

1.Hold the crankshaft using the SST<\/span>.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe1ze00000092<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Loosen the bolts uniformly and gradually in the order shown in the figure.<\/p>\n

\n



\n<\/a><\/p>\n

Dual-mass Flywheel Disassembly Note (MTX)<\/p>\n

\n
\n
Note<\/div>\n<\/dd>\n
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\u2022 When reusing the dual-mass flywheel, do not remove the SST (49 G033 102)<\/span> locking the dual-mass flywheel (secondary flywheel side) against rotation.<\/div>\n<\/dd>\n<\/dl>\n



\n<\/a><\/p>\n

Rear Oil Seal Disassembly Note<\/p>\n

1.Cut the oil seal lip using a utility knife.<\/p>\n

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2.Remove the oil seal using a flathead screwdriver with the tip protected by a clean cloth to prevent damage to the oil seal sliding part of the crankshaft.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
bpe5ue00000003<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
<\/div>\n
<\/div>\n
<\/div>\n

<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

CYLINDER BLOCK DISASSEMBLY (I) SM2841598 id011000500600 Caution \u2022 Do not disassemble the oil pump, water pump and balancer unit because it is a precision unit. 1.Disassemble in the order indicated in the table. bpe5ue00000002 1 Knock sensor (KS) 2 Oil separator 3 Dual-mass flywheel (MTX)\/ drive plate (ATX) installation bolt (See Dual-mass Flywheel (MTX)\/ Drive Plate (ATX) Installation Bolt Disassembly Note.) 4 Backing plate (ATX) 5 Dual-mass flywheel (MTX), drive plate (ATX) (See Dual-mass Flywheel […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-10624","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10624","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=10624"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10624\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=10624"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}