{"id":10121,"date":"2022-03-10T20:30:53","date_gmt":"2022-03-10T20:30:53","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2565760\/"},"modified":"2022-03-10T20:30:53","modified_gmt":"2022-03-10T20:30:53","slug":"sm2565760","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2565760\/","title":{"rendered":"EXHAUST SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]"},"content":{"rendered":"
\n

EXHAUST SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/h3>\n<\/div>\n

SM2565760<\/p>\n

<\/p>\n
\n
\n
\n

id0115u0800200<\/p>\n

\n

Replacement Part<\/p>\n\n\n\n\n
\n
Gasket<\/div>\n
<\/div>\n
Quantity: 1<\/div>\n
<\/div>\n
Location of use: Main silencer<\/div>\n<\/td>\n
\n
Nut<\/div>\n
<\/div>\n
Quantity: 4<\/div>\n
<\/div>\n
Location of use: TWC<\/div>\n<\/td>\n
\n
Exhaust manifold gasket<\/div>\n
<\/div>\n
Quantity: 1<\/div>\n
<\/div>\n
Location of use: Exhaust manifold<\/div>\n<\/td>\n<\/tr>\n
\n
Gasket<\/div>\n
<\/div>\n
Quantity: 1<\/div>\n
<\/div>\n
Location of use: Exhaust manifold<\/div>\n<\/td>\n
\n
Nut<\/div>\n
<\/div>\n
Quantity: 5<\/div>\n
<\/div>\n
Location of use: Exhaust manifold (WU-TWC)<\/div>\n<\/td>\n
\n
\u2014<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Warning<\/div>\n<\/dd>\n
\n
\u2022 A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they are cool before removing the exhaust system.<\/div>\n<\/dd>\n<\/dl>\n

1.Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION\/CONNECTION [(US)]<\/a>.)<\/p>\n

\n

2.Remove in the order indicated in the table.<\/p>\n

\n

3.Remove the insulator. (See Exhaust System Insulator Removal\/Installation<\/a>.)<\/p>\n

\n

4.Install in the reverse order of removal.<\/p>\n

\n

Step 1<\/p>\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00032234<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n\n
\n
1<\/div>\n<\/td>\n
\n
Main silencer<\/div>\n<\/td>\n<\/tr>\n
\n
2<\/div>\n<\/td>\n
\n
Tunnel cover<\/div>\n
(See Tunnel cover Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
\n
Brace bar<\/div>\n
(See Brace Bar Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
4<\/div>\n<\/td>\n
\n
Tunnel member<\/div>\n
(See Tunnel Member Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
5<\/div>\n<\/td>\n
\n
Connector<\/div>\n<\/td>\n<\/tr>\n
\n
6<\/div>\n<\/td>\n
\n
TWC component<\/div>\n
(See TWC component Removal Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
7<\/div>\n<\/td>\n
\n
HO2S<\/div>\n
(See HEATED OXYGEN SENSOR (HO2S) REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
8<\/div>\n<\/td>\n
\n
TWC<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Step 2<\/p>\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00021200<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n
\n
1<\/div>\n<\/td>\n
\n
A\/F sensor<\/div>\n
(See AIR FUEL RATIO (A\/F) SENSOR REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
2<\/div>\n<\/td>\n
\n
Clip<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
\n
Insulator<\/div>\n<\/td>\n<\/tr>\n
\n
4<\/div>\n<\/td>\n
\n
Exhaust manifold insulator<\/div>\n
(See Exhaust Manifold Insulator Removal Note<\/a>.)<\/div>\n
(See Exhaust Manifold Insulator Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
5<\/div>\n<\/td>\n
\n
Exhaust manifold (WU-TWC)<\/div>\n
(See Exhaust Manifold Removal Note<\/a>.)<\/div>\n
(See Exhaust Manifold Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
6<\/div>\n<\/td>\n
\n
Exhaust manifold gasket<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Exhaust System Insulator Removal\/Installation<\/p>\n

1.Remove the floor under cover No.1 (RH). (See FLOOR UNDER COVER REMOVAL\/INSTALLATION<\/a>.)<\/p>\n

\n

2.Remove the floor under cover No.2. (See FLOOR UNDER COVER REMOVAL\/INSTALLATION<\/a>.)<\/p>\n

\n

3.Remove the exhaust system insulator in the order shown in the figure.<\/p>\n

\n

4.Install in the reverse order of removal.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00021232<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n
\n
1<\/div>\n<\/td>\n
\n
Insulator (rear)<\/div>\n
(See Insulator (rear) installation note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
2<\/div>\n<\/td>\n
\n
Insulator (front)<\/div>\n
(See Insulator (front) installation note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
\n
Insulator (middle)<\/div>\n
(See Insulator (middle) installation note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

TWC component Removal Note<\/p>\n

1.Remove the floor under cover No.1 (LH). (See FLOOR UNDER COVER REMOVAL\/INSTALLATION<\/a>.)<\/p>\n

\n

2.Remove the TWC component.<\/p>\n

\n



\n<\/a><\/p>\n

Exhaust Manifold Insulator Removal Note<\/p>\n

1.Remove the insulator as shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00032141<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Remove the exhaust manifold insulator.<\/p>\n

\n



\n<\/a><\/p>\n

Exhaust Manifold Removal Note<\/p>\n

\n
\n
Note<\/div>\n<\/dd>\n
\n
\u2022 When removing the exhaust manifold, the bracket installed under the exhaust manifold does not have to be removed. Remove the exhaust manifold with the bracket installed.<\/div>\n<\/dd>\n<\/dl>\n

1.Remove the front crossmember. (See FRONT CROSSMEMBER REMOVAL\/INSTALLATION [(US)]<\/a>.)<\/p>\n

\n

2.Remove the exhaust manifold.<\/p>\n

\n



\n<\/a><\/p>\n

Exhaust Manifold Installation Note<\/p>\n

1.Temporarily tighten the exhaust manifold installation nuts (1) and (2) shown in the figure by hand.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5uuw00002679<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Tighten the exhaust manifold installation nuts (1) and (2) shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00032166<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.Temporarily tighten the exhaust manifold installation nuts (3) to (5) shown in the figure by hand.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5wzw00002715<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

4.Tighten the exhaust manifold installation nuts (3) to (5) shown in the figure.<\/p>\n

\n

5.Tighten the exhaust manifold installation nuts (1) and (2) shown in the figure.<\/p>\n

\n

6.Temporarily tighten the bolts (6) and (7) shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5uuw00009265<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

7.Tighten the bolt (6) shown in the figure.<\/p>\n

\n

8.Tighten the bolt (7) shown in the figure.<\/p>\n

\n



\n<\/a><\/p>\n

Exhaust Manifold Insulator Installation Note<\/p>\n

1.Temporarily tighten the exhaust manifold insulator.<\/p>\n

\n

2.Tighten the exhaust manifold insulator in the order shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00029132<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

Insulator (middle) installation note<\/p>\n

1.Align the stud bolts shown in the figure with the insulator (middle) and install.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00021202<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Tighten the nuts to the specified torque.<\/p>\n

\n



\n<\/a><\/p>\n

Insulator (front) installation note<\/p>\n

1.Align the stud bolts shown in the figure with the insulator (front) and install.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00021201<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Install the fasteners.<\/p>\n

\n

3.Tighten the nuts to the specified torque.<\/p>\n

\n



\n<\/a><\/p>\n

Insulator (rear) installation note<\/p>\n

1.Align the stud bolt shown in the figure with the insulator (rear) and install.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00021203<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Tighten the nuts to the specified torque.<\/p>\n

\n



\n<\/a><\/p>\n

Tunnel Member Installation Note<\/p>\n

1.Tighten bolt A shown in the figure to the specified torque.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00021204<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Tighten bolt B shown in the figure to the specified torque.<\/p>\n

\n

3.Tighten the remaining bolts and nuts to the specified torque.<\/p>\n

\n



\n<\/a><\/p>\n

Brace Bar Installation Note<\/p>\n

1.Tighten bolt A shown in the figure to the specified torque.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00021205<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Tighten bolt B shown in the figure to the specified torque.<\/p>\n

\n

3.Tighten the remaining bolts to the specified torque.<\/p>\n

\n



\n<\/a><\/p>\n

Tunnel cover Installation Note<\/p>\n

1.Align the stud bolt shown in the figure with the tunnel cover and install.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00021233<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Install fastener A shown in the figure.<\/p>\n

\n

3.Install the remaining fasteners.<\/p>\n

\n

4.Tighten the bolts shown in the figure to the specified torque.<\/p>\n

\n

5.Tighten the nuts shown in the figure to the specified torque.<\/p>\n

\n<\/div>\n

<\/div>\n
<\/div>\n
<\/div>\n

<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

EXHAUST SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))] SM2565760 id0115u0800200 Replacement Part Gasket Quantity: 1 Location of use: Main silencer Nut Quantity: 4 Location of use: TWC Exhaust manifold gasket Quantity: 1 Location of use: Exhaust manifold Gasket Quantity: 1 Location of use: Exhaust manifold Nut Quantity: 5 Location of use: Exhaust manifold (WU-TWC) \u2014 Warning \u2022 A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-10121","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10121","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=10121"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10121\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=10121"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}