{"id":10108,"date":"2022-03-10T20:30:53","date_gmt":"2022-03-10T20:30:53","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2565726\/"},"modified":"2022-03-10T20:30:53","modified_gmt":"2022-03-10T20:30:53","slug":"sm2565726","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2565726\/","title":{"rendered":"HIGH PRESSURE FUEL PUMP REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]"},"content":{"rendered":"
\n

HIGH PRESSURE FUEL PUMP REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/h3>\n<\/div>\n

SM2565726<\/p>\n

<\/p>\n
\n
\n
\n

id0114u0801400<\/p>\n

\n

Replacement Part<\/p>\n\n\n\n\n
\n
High pressure fuel pipe<\/div>\n
<\/div>\n
Quantity: 1<\/div>\n
<\/div>\n
Location of use: High pressure fuel pump<\/div>\n<\/td>\n
\n
Seal rubber<\/div>\n
<\/div>\n
Quantity: 1<\/div>\n
<\/div>\n
Location of use: High pressure fuel pump<\/div>\n<\/td>\n
\n
O-ring<\/div>\n
<\/div>\n
Quantity: 1<\/div>\n
<\/div>\n
Location of use: High pressure fuel pump<\/div>\n<\/td>\n<\/tr>\n
\n
Gasket<\/div>\n
<\/div>\n
Quantity: 1<\/div>\n
<\/div>\n
Location of use: Rear housing<\/div>\n<\/td>\n
\n
\u2014<\/div>\n<\/td>\n
\n
\u2014<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\n

Oil and Chemical Type<\/p>\n\n\n\n
\n
Engine oil<\/div>\n
<\/div>\n
Type: Recommended oil<\/div>\n<\/td>\n
\n
Silicone sealant<\/div>\n
<\/div>\n
Type: TB1217D or equivalent<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
Warning<\/div>\n<\/dd>\n
\n
\n
\u2022 Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.<\/div>\n
\u2022 Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the \u201cFuel Line Safety Procedure\u201d to prevent the fuel from spraying.<\/div>\n
\n
\n
\u2015 Fuel may cause irritation if it comes in contact with skin and eyes.<\/div>\n
\u2015 If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.<\/div>\n<\/dd>\n<\/dl>\n
\u2022 A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before performing work on the fuel system, discharge static electricity by touching the vehicle body.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
Caution<\/div>\n<\/dd>\n
\n
\n
\u2022 Do not disassemble the high pressure fuel pump.<\/div>\n
\u2022 Do not damage the sealing surface or the lock part of the fuel pipe.<\/p>\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3uuw00008040<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\u2022 Damage or deformation to the end of the high pressure line pipe may cause fuel leakage.<\/div>\n
\u2022 Disconnecting\/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting\/connecting using a cloth or soft brush, and make sure that it is free of foreign material.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n

1.Complete the \u201cBEFORE SERVICE PRECAUTION\u201d. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n

\n

2.Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION\/CONNECTION [(US)]<\/a>.)<\/p>\n

\n

3.Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL\/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n

\n

4.Remove the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n

\n

5.Disconnect the harness clip as shown in the figure.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3uuw00008602<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

6.Disconnect the hoses as shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3uuw00008549<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

7.Disconnect the following parts connectors.<\/p>\n

\n

\n
\n
\u2022 Purge solenoid valve<\/div>\n
\u2022 High pressure fuel pump<\/div>\n
\u2022 Intake CMP sensor<\/div>\n
\u2022 Coolant control valve<\/div>\n<\/dd>\n<\/dl>\n

8.Remove the purge solenoid valve and catch tank and purge solenoid valve bracket as a single unit. (See PURGE SOLENOID VALVE REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n

\n

9.Remove in the order indicated in the table.<\/p>\n

\n

\n
\n
Note<\/div>\n<\/dd>\n
\n
\u2022 Only when the high pressure fuel pump is removed, the rear housing does not have to be removed.<\/div>\n<\/dd>\n<\/dl>\n

10.Install in the reverse order of removal.<\/p>\n

\n

11.Complete the \u201cAFTER SERVICE PRECAUTION\u201d. (See AFTER SERVICE PRECAUTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n

\n

12.Complete the \u201cFuel Leakage Inspection After High Pressure Fuel Pump Installation\u201d. (See Fuel Leakage Inspection After High Pressure Fuel Pump Installation<\/a>.)<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
ac5uuw00009259<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n
\n
1<\/div>\n<\/td>\n
\n
Quick release connector<\/div>\n
(See QUICK RELEASE CONNECTOR (FUEL SYSTEM) REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
2<\/div>\n<\/td>\n
\n
High pressure fuel pipe<\/div>\n
(See High Pressure Fuel Pipe Removal Note<\/a>.)<\/div>\n
(See High Pressure Fuel Pipe Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
3<\/div>\n<\/td>\n
\n
High pressure fuel pump<\/div>\n
(See High Pressure Fuel Pump Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n
\n
4<\/div>\n<\/td>\n
\n
Seal rubber<\/div>\n<\/td>\n<\/tr>\n
\n
5<\/div>\n<\/td>\n
\n
O-ring<\/div>\n<\/td>\n<\/tr>\n
\n
6<\/div>\n<\/td>\n
\n
Tension collar<\/div>\n<\/td>\n<\/tr>\n
\n
7<\/div>\n<\/td>\n
\n
Rear housing<\/div>\n
(See Rear Housing Removal Note<\/a>.)<\/div>\n
(See Rear Housing Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n



\n<\/a><\/p>\n

High Pressure Fuel Pipe Removal Note<\/p>\n

\n
\n
Caution<\/div>\n<\/dd>\n
\n
\n
\u2022 When removing the high pressure fuel pipe, the end of the high pressure fuel pipe may be damaged because the clearance between the high pressure fuel pump and the high pressure fuel pipe is small. Be very careful when handling the end of the high pressure fuel pipe so as not to damage it.<\/p>\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00021188<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\u2022 If the high pressure fuel pump is removed with the high pressure fuel pipe installed, the high pressure fuel pipe and fuel distributor may be damaged because of the excessive force caused by the spring force of the high pressure fuel pump. The high pressure fuel pipe and fuel distributor must be replaced if they are damaged. Always remove the high pressure fuel pipe before removing the high pressure fuel pump.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n

1.Remove the high pressure fuel pipe.<\/p>\n

\n



\n<\/a><\/p>\n

Rear Housing Removal Note<\/p>\n

1.Remove the vacuum pump. (See VACUUM PUMP REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n

\n

2.Disconnect the hose clips shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00032137<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.Remove the bracket shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00032982<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

4.Disconnect the exhaust CMP sensor connector.<\/p>\n

\n

5.Remove the bolts shown in the figure and set the bracket aside so that it does not interfere with the servicing.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00032139<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

6.Remove the rear housing.<\/p>\n

\n



\n<\/a><\/p>\n

Rear Housing Installation Note<\/p>\n

\n
\n
Note<\/div>\n<\/dd>\n
\n
\u2022 After applying silicone sealant (TB1217D or equivalent), install the rear housing within 10 min. and then tighten all bolts within 5 min.<\/div>\n<\/dd>\n<\/dl>\n

1.Apply silicone sealant (TB1217D or equivalent) to the areas shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3uuw00008605<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n
\n
\n
Thickness<\/div>\n<\/dd>\n<\/dl>\n
\n
\n
3.0\u20147.0 mm {0.12\u20140.27 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n

2.Install the rear housing.<\/p>\n

\n

3.Install the bracket shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00032139<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

4.Connect the exhaust CMP sensor connector.<\/p>\n

\n

5.Install the bracket shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00032982<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

6.Connect the hose clips shown in the figure.<\/p>\n

\n\n\n\n
<\/td>\n\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am3zzw00032137<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

7.Install the vacuum pump. (See VACUUM PUMP REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n

\n



\n<\/a><\/p>\n

High Pressure Fuel Pump Installation Note<\/p>\n

1.Remove the front splash shield No.1 (RH). (See SPLASH SHIELD REMOVAL\/INSTALLATION<\/a>.)<\/p>\n

\n

2.Rotate the crankshaft approx. 30 degrees from TDC of cylinder No.1.<\/p>\n

\n\n\n\n
\n\n\n\n
<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
am6xuw00012944<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.Insert the high pressure fuel pump into the rear housing.<\/p>\n

\n

4.Press in the high pressure fuel pump until the O-ring cannot be seen.<\/p>\n

\n

5.Temporarily tighten the high pressure fuel pump installation bolt on one side until its head contacts the high pressure fuel pump.<\/p>\n

\n

6.Tighten the high pressure fuel pump installation bolt which is not tightened in Step 5.<\/p>\n

\n

7.Tighten the high pressure fuel pump installation bolt which was tightened in Step 5.<\/p>\n

\n



\n<\/a><\/p>\n

High Pressure Fuel Pipe Installation Note<\/p>\n

\n
\n
Caution<\/div>\n<\/dd>\n
\n
\n
\u2022 Damage or deformation to the end of the high pressure fuel pipe may cause fuel leakage. When installing the high pressure fuel pipe to the high pressure fuel pump, be very careful while handling the end of the high pressure fuel pipe.<\/div>\n
\u2022 If parts are exposed to fuel, their function may be decreased or a fire may occur. Always wipe off any leaked fuel using a clean cloth.<\/div>\n
\u2022 Do not let foreign materials enter into the high pressure fuel pipe.<\/div>\n
\u2022 Install a new high pressure fuel pipe because it cannot be reused.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n

1.Temporarily tighten the nuts on both ends.<\/p>\n

\n

2.Temporarily tighten the high pressure fuel pipe bracket installation bolt.<\/p>\n

\n

3.Tighten the nuts on both ends.<\/p>\n

\n

4.Tighten the high pressure fuel pipe bracket installation bolt.<\/p>\n

\n



\n<\/a><\/p>\n

Fuel Leakage Inspection After High Pressure Fuel Pump Installation<\/p>\n

1.Verify that the high pressure fuel pump is assembled securely.<\/p>\n

\n

2.Verify that there is no fuel leakage around the high pressure fuel pump.<\/p>\n

\n<\/div>\n

<\/div>\n
<\/div>\n
<\/div>\n

<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

HIGH PRESSURE FUEL PUMP REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))] SM2565726 id0114u0801400 Replacement Part High pressure fuel pipe Quantity: 1 Location of use: High pressure fuel pump Seal rubber Quantity: 1 Location of use: High pressure fuel pump O-ring Quantity: 1 Location of use: High pressure fuel pump Gasket Quantity: 1 Location of use: Rear housing \u2014 \u2014 Oil and Chemical Type Engine oil Type: Recommended oil Silicone sealant Type: TB1217D or equivalent Warning \u2022 […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-10108","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10108","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=10108"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10108\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=10108"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}