{"id":10048,"date":"2022-03-10T20:30:53","date_gmt":"2022-03-10T20:30:53","guid":{"rendered":"https:\/\/www.hexorcism.com\/19BP\/sm2565604\/"},"modified":"2022-03-10T20:30:53","modified_gmt":"2022-03-10T20:30:53","slug":"sm2565604","status":"publish","type":"page","link":"https:\/\/www.hexorcism.com\/19BP\/sm2565604\/","title":{"rendered":"CYLINDER HEAD GASKET REPLACEMENT [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]"},"content":{"rendered":"<div class=\"detailsTabContent\">\n<h3 class=\"c1\">CYLINDER HEAD GASKET REPLACEMENT [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/h3>\n<\/div>\n<p>SM2565604<\/p>\n<div class=\"node SERVICE_MANUALS\"><\/p>\n<div class=\"textleft\">\n<div class=\"attr CONTENT content c2\">\n<hr \/>\n<p class=\"servinfo-title-id\" align=\"right\">id0110u0800700<\/p>\n<p clear=\"all\">\n<p class=\"table-title\">Replacement Part<\/p>\n<table class=\"table-flame\" border=\"1\">\n<tbody>\n<tr>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">O-ring<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Quantity: 2<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Location of use: Water inlet pipe<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Gasket<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Quantity: 1<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Location of use: Flange<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Cylinder head gasket<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Quantity: 1<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Location of use: Cylinder head<\/div>\n<\/td>\n<\/tr>\n<tr>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Bolt [SKYACTIV-G 2.0]<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Quantity: 1<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Location of use: Water inlet pipe<\/div>\n<\/td>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">\u2014<\/div>\n<\/td>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">\u2014<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p clear=\"all\">\n<p class=\"table-title\">Oil and Chemical Type<\/p>\n<table class=\"table-flame\" border=\"1\">\n<tbody>\n<tr>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Engine oil<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Type: Recommended oil<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Gear oil<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Type: SAE 90 gear oil or equivalent<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Sealant<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Type: LOCTITE 962T or equivalent<\/div>\n<\/td>\n<\/tr>\n<tr>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Silicone sealant<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Type: TB1217D or equivalent<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Coolant<\/div>\n<div class=\"tbody\"><\/div>\n<div class=\"tbody\">Type: Recommended coolant<\/div>\n<\/td>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">\u2014<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<dl>\n<dd>\n<div class=\"attention1-label\">Warning<\/div>\n<\/dd>\n<dd>\n<div class=\"attention1\">\n<div class=\"list\">\u2022 A hot engine can cause severe burns. Turn off the engine and wait until it is cool before servicing.<\/div>\n<div class=\"list\">\u2022 Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.<\/div>\n<div class=\"list\">\u2022 Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the \u201cFuel Line Safety Procedure\u201d to prevent the fuel from spraying.<\/div>\n<dl>\n<dd class=\"list\">\n<div class=\"list\">\u2015 Fuel may cause irritation if it comes in contact with skin and eyes.<\/div>\n<div class=\"list\">\u2015 If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2 list\">\u2022 If the camshaft is rotated with the timing chain removed and the piston at the top dead center position, the valve may contact the piston and the engine could be damaged. When rotating the camshaft with the timing chain removed, rotate it after lowering the piston from the top dead center position.<\/div>\n<\/dd>\n<\/dl>\n<p class=\"list\">1.Disconnect the negative battery terminal. (See <a href=\"SM2565818\">NEGATIVE BATTERY TERMINAL DISCONNECTION\/CONNECTION [(US)]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">2.Remove the plug hole plate. (See <a href=\"SM2565639\">PLUG HOLE PLATE REMOVAL\/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">3.Remove the ignition coil\/ion sensors. (See <a href=\"SM2565824\">IGNITION COIL\/ION SENSOR REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">4.Remove the front under cover No.2. (See <a href=\"SM2336507\">FRONT UNDER COVER No.2 REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">5.Remove the front splash shield (RH). (See <a href=\"SM2336502\">SPLASH SHIELD REMOVAL\/INSTALLATION<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">6.Remove the drive belt. (See <a href=\"SM2565611\">DRIVE BELT REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">7.Drain the engine oil. (See <a href=\"SM2565658\">ENGINE OIL REPLACEMENT [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">8.Drain the engine coolant. (See <a href=\"SM2565692\">ENGINE COOLANT REPLACEMENT [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">9.Remove the intake manifold. (See <a href=\"SM2565714\">INTAKE-AIR SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">10.Set aside the exhaust manifold to the vehicle rear. (See <a href=\"SM2565762\">EXHAUST SYSTEM REMOVAL\/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">11.Remove the vacuum pump. (See <a href=\"SM2565969\">VACUUM PUMP REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">12.Remove the high pressure fuel pump and rear housing. (See <a href=\"SM2565726\">HIGH PRESSURE FUEL PUMP REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">13.Disconnect the heater hose from the coolant control valve and flange.<\/p>\n<p class=\"list\">\n<p class=\"list\">14.Disconnect the water hose No.1 from the flange. (ATX) (See <a href=\"SM2335462\">OIL COOLER REMOVAL\/INSTALLATION [ET6A-EL (SKYACTIV-G 2.0, SKYACTIV-G 2.5) (US)]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">15.Disconnect the water hose No.2 from the coolant control valve. (ATX) (See <a href=\"SM2335462\">OIL COOLER REMOVAL\/INSTALLATION [ET6A-EL (SKYACTIV-G 2.0, SKYACTIV-G 2.5) (US)]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">16.Removal the coolant control valve. (See <a href=\"SM2565686\">COOLANT CONTROL VALVE REMOVAL\/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">17.Remove the oil pan. (See <a href=\"SM2565656\">OIL PAN REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">18.Remove the timing chain and chain guide. (See <a href=\"SM2565607\">TIMING CHAIN REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">19.Remove the OCV. (See <a href=\"SM2565608\">OIL CONTROL VALVE (OCV) REMOVAL\/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">20.Remove in the order indicated in the table.<\/p>\n<p class=\"list\">\n<p class=\"list\">21.Install in the reverse order of removal.<\/p>\n<p class=\"list\">\n<p class=\"list\">22.Refill with the specified type and amount of the engine oil. (See <a href=\"SM2565658\">ENGINE OIL REPLACEMENT [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">23.Refill the engine coolant. (See <a href=\"SM2565692\">ENGINE COOLANT REPLACEMENT [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))]<\/a>.)<\/p>\n<p class=\"list\">\n<p class=\"list\">24.Start the engine, and inspect and adjust the following:<\/p>\n<p class=\"list\">\n<dl>\n<dd>\n<div class=\"list\">\u2022 Leakage of engine oil, engine coolant.<\/div>\n<div class=\"list\">\u2022 Runout and contact of pulley and belt.<\/div>\n<div class=\"list\">\u2022 Ignition timing, idle speed and idle mixture. (See <a href=\"SM2565631\">ENGINE TUNE-UP [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))]<\/a>.)<\/div>\n<div class=\"list\">\u2022 Compression pressure (See <a href=\"SM2565600\">COMPRESSION INSPECTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]<\/a>.)<\/div>\n<\/dd>\n<\/dl>\n<table class=\"figure-flame-non\">\n<tbody>\n<tr>\n<td>\n<table class=\"figure-non-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00024904.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00024904<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<table class=\"table-flame\" border=\"1\">\n<tbody>\n<tr>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">1<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Flange<\/div>\n<div class=\"tbody\">(See <a href=\"#id0110u080070007\">Water Inlet Pipe and Flange Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n<tr>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">2<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Water inlet pipe<\/div>\n<div class=\"tbody\">(See <a href=\"#id0110u080070007\">Water Inlet Pipe and Flange Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n<tr>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">3<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Camshaft<\/div>\n<div class=\"tbody\">(See <a href=\"#id0110u080070001\">Camshaft Removal Note<\/a>.)<\/div>\n<div class=\"tbody\">(See <a href=\"#id0110u080070006\">Camshaft Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n<tr>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">4<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">OCV oil filter<\/div>\n<\/td>\n<\/tr>\n<tr>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">5<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Rocker arm<\/div>\n<div class=\"tbody\">(See <a href=\"#id0110u080070002\">Rocker Arm Removal Note<\/a>.)<\/div>\n<div class=\"tbody\">(See <a href=\"#id0110u080070005\">Rocker Arm Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n<tr>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">6<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Cylinder head<\/div>\n<div class=\"tbody\">(See <a href=\"#id0110u080070003\">Cylinder Head Removal Note<\/a>.)<\/div>\n<div class=\"tbody\">(See <a href=\"#id0110u080070004\">Cylinder Head Installation Note<\/a>.)<\/div>\n<\/td>\n<\/tr>\n<tr>\n<td id=\"\" align=\"center\">\n<div class=\"tbody\">7<\/div>\n<\/td>\n<td id=\"\" align=\"left\">\n<div class=\"tbody\">Cylinder head gasket<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id0110u080070001\" id=\"id0110u080070001\"><\/a><\/p>\n<p class=\"servinfosub-title\">Camshaft Removal Note<\/p>\n<p class=\"list\">1.Loosen the camshaft cap installation bolts in a few passes in the order shown in the figure and remove the camshaft caps.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am6xuw00006678.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am6xuw00006678<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">2.Remove the camshafts.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id0110u080070002\" id=\"id0110u080070002\"><\/a><\/p>\n<p class=\"servinfosub-title\">Rocker Arm Removal Note<\/p>\n<p class=\"list\">1.Keep the rocker arms in the order of removal to enable reassembly in their original positions.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id0110u080070003\" id=\"id0110u080070003\"><\/a><\/p>\n<p class=\"servinfosub-title\">Cylinder Head Removal Note<\/p>\n<p class=\"list\">1.Temporarily install the oil pan to support the engine from under the vehicle.<\/p>\n<p class=\"list\">\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2\">\n<div class=\"list\">\u2022 To prevent deformation of the oil pan, support the engine using the following methods.<\/div>\n<dl>\n<dd class=\"list\">\n<div class=\"list\">\u2015 When using an engine lifter, insert rubber of appropriate size (approx. 20 mm {0.79 in} thickness) between the engine lifter and the oil pan to support the oil pan.<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd class=\"list\">\n<div class=\"list\">\u2015 When using a garage jack, place rubber of appropriate size (approx. 20 mm {0.79 in} thickness) on a batten which is large enough to cover the oil pan to support the oil pan.<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<\/dd>\n<\/dl>\n<p class=\"list\">2.Support the engine (oil pan) using a commercially available engine lifter or garage jack.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am6xuw00007883.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am6xuw00007883<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">3.Remove the chain on the <span>SST<\/span> that suspended the engine and set it aside.<\/p>\n<p class=\"list\">\n<p class=\"list\">4.Loosen the cylinder head installation bolts in two or three passes in the order shown in the figure and remove them.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3uuw00008817.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3uuw00008817<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">5.Remove the cylinder head.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id0110u080070004\" id=\"id0110u080070004\"><\/a><\/p>\n<p class=\"servinfosub-title\">Cylinder Head Installation Note<\/p>\n<p class=\"list\">1.Measure the length of the cylinder head bolt.<\/p>\n<p class=\"list\">\n<dl>\n<dd>\n<div class=\"list\">\u2022 If it exceeds the maximum specification, replace the cylinder head bolt.<\/p>\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/amxzzw00003984.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">amxzzw00003984<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/dd>\n<\/dl>\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Standard cylinder head bolt length<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">145.2\u2014145.8 mm {5.717\u20145.740 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Maximum cylinder head bolt length<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">146.5 mm {5.767 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<p class=\"list\">2.When a cylinder head bolt is reused, apply engine oil to any part of the following:<\/p>\n<p class=\"list\">\n<dl>\n<dd>\n<div class=\"list\">\u2022 Bolt seating surface<\/div>\n<div class=\"list\">\u2022 Cylinder head seating surface<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2 list\">\u2022 Completely remove oil, dirt, and silicone sealant adhering to the cylinder head gasket contacting surfaces. Otherwise, a sealing malfunction may occur.<\/div>\n<\/dd>\n<\/dl>\n<p class=\"list\">3.Completely remove any oil, dirt, and silicone sealant adhering to the cylinder block.<\/p>\n<p class=\"list\">\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2\">\n<div class=\"list\">\u2022 Be aware of the following points, otherwise a sealing malfunction may occur due to hardening of the silicone sealant.<\/div>\n<dl>\n<dd class=\"list\">\n<div class=\"list\">\u2015 Set cylinder head on cylinder block within 10 min after silicone sealant is applied<\/div>\n<div class=\"list\">\u2015 After setting cylinder head, tighten cylinder head bolts immediately<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<\/dd>\n<\/dl>\n<p class=\"list\">4.Apply silicone sealant (TB1217D or equivalent) to the areas shown in the figure.<\/p>\n<p class=\"list\">\n<p class=\"figure-title\">SKYACTIV-G 2.0<\/p>\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00024905.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00024905<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Silicone sealant application diameter<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">5\u201410 mm {0.2\u20140.3 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<p class=\"figure-title\">SKYACTIV-G 2.5<\/p>\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00019917.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00019917<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Silicone sealant application diameter<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">5\u201410 mm {0.2\u20140.3 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<p class=\"list\">5.Install a new cylinder head gasket to the cylinder block.<\/p>\n<p class=\"list\">\n<p class=\"list\">6.Apply silicone sealant (TB1217D or equivalent) to the areas shown in the figure.<\/p>\n<p class=\"list\">\n<p class=\"figure-title\">SKYACTIV-G 2.0<\/p>\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00024906.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00024906<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Silicone sealant application diameter<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">5\u201410 mm {0.2\u20140.3 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<p class=\"figure-title\">SKYACTIV-G 2.5<\/p>\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00019920.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00019920<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Silicone sealant application diameter<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">5\u201410 mm {0.2\u20140.3 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<p class=\"list\">7.Set the cylinder head on the cylinder block.<\/p>\n<p class=\"list\">\n<p class=\"list\">8.Tighten the cylinder head bolts in the order shown in the following 4 steps.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3uuw00008818.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3uuw00008818<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">9.Install the chain for the <span>SST<\/span> which was set aside and secure the engine.<\/p>\n<p class=\"list\">\n<p class=\"list\">10.Remove the engine lifter or garage jack.<\/p>\n<p class=\"list\">\n<p class=\"list\">11.Remove the temporarily assembled oil pan.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id0110u080070005\" id=\"id0110u080070005\"><\/a><\/p>\n<p class=\"servinfosub-title\">Rocker Arm Installation Note<\/p>\n<p class=\"list\">1.Apply engine oil to the HLAs and the end of the valve stems.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3uuw00008819.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3uuw00008819<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">2.Install the rocker arms to the same positions as before removal.<\/p>\n<p class=\"list\">\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id0110u080070006\" id=\"id0110u080070006\"><\/a><\/p>\n<p class=\"servinfosub-title\">Camshaft Installation Note<\/p>\n<p class=\"list\">1.Apply SAE 90 gear oil or equivalent, or engine oil to the positions shown in the figure.<\/p>\n<p class=\"list\">\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2 list\">\u2022 Apply 0.05 ml {0.05 cc, 0.003 in <sup>3<\/sup>} or less of oil to area A in the figure.<\/div>\n<\/dd>\n<\/dl>\n<table class=\"figure-flame-non\">\n<tbody>\n<tr>\n<td>\n<table class=\"figure-non-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am2zzw00011199.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am2zzw00011199<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">2.Apply gear oil (SAE 90 or equivalent) or engine oil to the thrust surface (both surfaces front and back) of the front journal on each camshaft.<\/p>\n<p class=\"list\">\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2\">\n<div class=\"list\">\u2022 Be careful not to let oil adheres the engine front cover installation surface. If oil adheres to the engine front cover installation surface, a sealing malfunction may occur when the engine front cover is installed.<\/div>\n<div class=\"list\">\u2022 If oil adheres to the engine front cover installation surface, remove any oil completely.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"attention3-label\">Note<\/div>\n<\/dd>\n<dd>\n<div class=\"attention3 list\">\u2022 If oil is applied to the front camshaft cap, oil should not be applied to the thrust surface of the front journal.<\/div>\n<\/dd>\n<\/dl>\n<p class=\"list\">3.Install the camshaft with cylinder No.1 cam aligned to the TDC position as shown in the figure.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame-non\">\n<tbody>\n<tr>\n<td>\n<table class=\"figure-non-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00024907.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00024907<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">4.Apply SAE 90 gear oil or equivalent, or engine oil to the central area of each journal on the camshaft.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame-non\">\n<tbody>\n<tr>\n<td>\n<table class=\"figure-non-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am6xuw00006680.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am6xuw00006680<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">5.Apply SAE 90 gear oil or equivalent, or engine oil to the thrust surface of the front camshaft cap.<\/p>\n<p class=\"list\">\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2\">\n<div class=\"list\">\u2022 Be careful not to let oil adheres the engine front cover installation surface. If oil adheres to the engine front cover installation surface, a sealing malfunction may occur when the engine front cover is installed.<\/div>\n<div class=\"list\">\u2022 If oil adheres to the engine front cover installation surface, remove any oil completely.<\/div>\n<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"attention3-label\">Note<\/div>\n<\/dd>\n<dd>\n<div class=\"attention3 list\">\u2022 If oil is applied to the front journal thrust surface of each camshaft, oil should not be applied to the front camshaft cap.<\/div>\n<\/dd>\n<\/dl>\n<p class=\"list\">6.Apply sealant (LOCTITE 962T or equivalent) to the rear camshaft cap installation area on the exhaust side of the cylinder head or the rear camshaft cap on the exhaust side.<\/p>\n<p class=\"list\">\n<dl>\n<dd>\n<div class=\"attention3-label\">Note<\/div>\n<\/dd>\n<dd>\n<div class=\"attention3 list\">\u2022 To prevent engine oil leakage, apply sealant to the rear camshaft cap installation area on the exhaust side or the rear camshaft caps on the exhaust side of the cylinder head, and seal the journal.<\/div>\n<\/dd>\n<\/dl>\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am2zzw00011072.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am2zzw00011072<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2 list\">\u2022 Do not spill sealant on the journal.<\/div>\n<\/dd>\n<\/dl>\n<div class=\"spec\">\n<dl>\n<dd>\n<div class=\"list-title\">Sealant agent bead width<\/div>\n<\/dd>\n<\/dl>\n<dl>\n<dd>\n<div class=\"list\">1\u20143 mm {0.04\u20140.11 in}<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<p class=\"list\">7.Install the camshaft caps in the marked number order, and temporarily tighten the camshaft cap installation bolts in two or three passes evenly.<\/p>\n<p class=\"list\">\n<p class=\"list\">8.Tighten the camshaft cap installation bolts in two steps in the order shown in the figure.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame-non\">\n<tbody>\n<tr>\n<td>\n<table class=\"figure-non-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3uuw00008824.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3uuw00008824<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><br clear=\"all\" \/><br \/>\n<a name=\"id0110u080070007\" id=\"id0110u080070007\"><\/a><\/p>\n<p class=\"servinfosub-title\">Water Inlet Pipe and Flange Installation Note<\/p>\n<dl>\n<dd>\n<div class=\"attention2-label\">Caution<\/div>\n<\/dd>\n<dd>\n<div class=\"attention2\">\n<div class=\"list\">\u2022 Be aware of the following points, otherwise engine coolant leakage could result.<\/div>\n<dl>\n<dd class=\"list\">\n<div class=\"list\">\u2015 Do not allow oil (such as engine oil, ATF) to contact O-ring<\/div>\n<div class=\"list\">\u2015 Do not damage O-rings<\/div>\n<\/dd>\n<\/dl>\n<\/div>\n<\/dd>\n<\/dl>\n<p class=\"list\">1.Apply engine coolant to a new O-ring (water pump side).<\/p>\n<p class=\"list\">\n<p class=\"list\">2.Install the O-ring to the water inlet pipe.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00031750.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00031750<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">3.Insert the water inlet pipe into the water pump so that the marked position is aligned with the projection position.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/ac5wzw00011077.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">ac5wzw00011077<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">4.Temporarily tighten the bolt shown in the figure.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am6xuw00010491.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am6xuw00010491<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">5.Apply engine coolant to a new O-ring (flange side).<\/p>\n<p class=\"list\">\n<p class=\"list\">6.Install the O-ring to the water inlet pipe.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00031751.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00031751<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">7.Assemble the flange, gasket and bolts.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00031752.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00031752<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">8.Assemble the water inlet pipe and the flange so that the marked position is aligned with the projection position.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/ac5wzw00011340.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">ac5wzw00011340<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">9.Temporarily tighten the bolt shown in the figure.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/ac5wzw00011575.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">ac5wzw00011575<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"list\">10.Tighten the bolts shown in the figure.<\/p>\n<p class=\"list\">\n<table class=\"figure-flame\">\n<tbody>\n<tr>\n<td width=\"10mm\"><\/td>\n<td>\n<table class=\"figure-float\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td align=\"center\"><img decoding=\"async\" src=\"..\/assets\/am3zzw00031753.png\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"figure-caption\">am3zzw00031753<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div class=\"ATTACHMENTS\"><\/div>\n<div class=\"attr VTOC_FILENAME content c2\"><!--\n                        am3zz0110u0w0000010 --><\/div>\n<div class=\"attr SIE_ID content c2\"><!--\n                        id0110u0800700.ent --><\/div>\n<p><!--\n*****************************\nERROR: Schema not found. TYPE=META REFERENCEKEY=SERVICE_MANUALS ROOT=null\n*****************************\n--><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>CYLINDER HEAD GASKET REPLACEMENT [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))] SM2565604 id0110u0800700 Replacement Part O-ring Quantity: 2 Location of use: Water inlet pipe Gasket Quantity: 1 Location of use: Flange Cylinder head gasket Quantity: 1 Location of use: Cylinder head Bolt [SKYACTIV-G 2.0] Quantity: 1 Location of use: Water inlet pipe \u2014 \u2014 Oil and Chemical Type Engine oil Type: Recommended oil Gear oil Type: SAE 90 gear oil or equivalent Sealant Type: LOCTITE 962T or [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-10048","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10048","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/comments?post=10048"}],"version-history":[{"count":0,"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/pages\/10048\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.hexorcism.com\/19BP\/wp-json\/wp\/v2\/media?parent=10048"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}