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A/C UNIT DISASSEMBLY/ASSEMBLY [(US)]

A/C UNIT DISASSEMBLY/ASSEMBLY [(US)]

SM2335710


id0711008003x1

Replacement Part

O-ring (expansion valve)
Quantity: 2
Location of use: expansion valve

1.Remove the A/C unit short-cord. (See A/C UNIT SHORT-CORD REMOVAL/INSTALLATION [(US)].)

2.Disassemble in the order indicated in the table.

Caution
• If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.
am3zzw00027669

X: Applicable—: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator

1
Polyurethane foam
X
X
2
Rubber
X
X
3
Expansion valve
X
4
Drain hose
5
Driver-side air mix actuator (full-auto air conditioner)
X
X
X
6
Driver-side air mix link (full-auto air conditioner)
7
Airflow mode actuator
8
Airflow mode link set
9
Passenger-side air mix actuator
10
Passenger-side air mix link
11
Polyurethane foam
X
X
X
12
Rubber
X
X
X
13
Plate (1)
X
X
X
14
Plate (2)
X
X
X
15
Cover
X
X
X
16
Heater core
X
X
X
17
Case
18
Dash-electrical supply unit
19
A/C case (1)
X
X
20
A/C case (2)
X
X
21
Polyurethane foam
22
Evaporator temperature sensor (See Evaporator Temperature Sensor Assembly Note.)
X
X
23
Case (without refrigerant system)
24
Evaporator (with refrigerant system)
X
25
Adhesive polyurethane
26
A/C case (3)
27
A/C case (4)
28
Door damper

3.Assemble in the reverse order of disassembly.



Evaporator Temperature Sensor Assembly Note

1.Assemble the evaporator temperature sensor at the position shown in the figure.

am3zzw00027670
Caution
• When the evaporator is reused, slide the evaporator temperature sensor away from the conventional position and assemble. If the evaporator temperature sensor is assembled to the conventional position when reusing the evaporator, it may not be assembled correctly due to fin deformation and the sensor may not function.
Note
• If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.