Menu +
Generic selectors
Exact matches only
Search in title
Search in content
Post Type Selectors

01-19-15 – CHECK ENGINE LIGHT ON WITH P0012:00

01-19-15 – CHECK ENGINE LIGHT ON WITH P0012:00

SI121598

TSB NUMBER: 01-19-15

TSB ISSUE DATE

16/12/2019

BULLETIN NOTES

APPLICABLE MODEL(S)/VINS
2019-2020 Mazda3 (Japan built) vehicles with VINs lower than JM1BP******147795 (produced before Jul.1, 2019)
2019-2020 Mazda3 (Mexico built) vehicles with VINs lower than 3MZBP******115265 (produced before Jul.1, 2019)

DESCRIPTION

Some customers may experience the CHECK ENGINE light ON with DTC P0012:00 (Electric variable valve timing control system: Over-retarded) stored in PCM memory.
NOTE: This concern occurs only on the vehicles with PCMs manufactured by MITSUBISHI.

PCM Identification

This is caused by improper control logic of the PCM detecting a false error. To correct this issue, the PCM software has been modified.
NOTE: The VVT actuator is damaged by the improper control logic.
Customers having this concern should have their vehicle repaired using the following repair procedure.

 

REPAIR PROCEDURE

1. Verify customer concern.
2. Verify the PCM is manufactured by Mitsubishi as shown in the Description.

  • If the PCM is Mitsubishi, go to the next step.
  • If the PCM is Denso, refer to the troubleshooting instructions on MGSS for P0012:00.

3. Replace the electric variable valve timing (VVT) actuator (1) according to the instructions on MGSS (ELECTRIC VARIABLE VALVE TIMING ACTUATOR, HYDRAULIC VARIABLE VALVE TIMING ACTUATOR REMOVAL/INSTALLATION).

4. Reprogram the PCM with the Mazda Modular Diagnostic System (M-MDS), using Mazda Diagnostic And Repair Software (MDARS). Refer to “MDARS – ECU Reprogramming Procedure”.
NOTE: If current calibration file name in the ECU FILENAME screen is same as shown in Calibration Information or with a later suffix, reprogramming is not necessary.
5. Clear the DTC and turn the ignition off and get out of the vehicle.
6. Close and lock the door and wait for at least 10 minutes.
7. Verify repair.
 
NOTE: If any DTCs should remain after performing DTC erase, diagnose the DTCs according to the appropriate Troubleshooting on MGSS.

MDARS ECU Reprogramming Procedure
NOTE: This procedure explains a generic reprogramming for all Electrical Control Units (ECU) such as PCM, BCM, ESU, etc. Be aware that some sentences and screen images below mention a certain control unit such as “PCM” or “BCM” as an example.
 

 

ATTENTION: READ ALL CAUTIONS AND NOTES BEFORE AND AFTER REPROGRAMMING!

CAUTION:

  • A poor connection between the vehicle and M-MDS and/or low voltage may result in abnormal termination and/or data corruption. A low battery voltage may cause a reprogramming failure resulting in unexpected ECU replacement.
  • Make sure that the following connections are firmly connected, then DO NOT touch the VCM and DLC cable to prevent noise and a poor connection.
    • Between the vehicle-side connector and the DLC cable
    • Between the PC-side connector and the USB port of the PC
  • When reprogramming with MDARS, power consumption and voltage fluctuation are greater than with IDS. Use the Power Supply mode in the Battery Management System (GR8) and connect an AC adapter to the PC to stabilize voltage fluctuation.

BEFORE REPROGRAMMING
NOTE:

  • Turn off all electrical loads (i.e. A/C blower, audio system, rear defogger and headlights).
  • Perform a self-test and verify no DTCs are stored. If any DTCs are stored, repair the concern and delete the DTCs.
  • Disconnect any aftermarket accessories (non-genuine Mazda accessories).
  • Terminate all programs other than MDARS on the PC. Running other programs may interfere with the MDARS performance, resulting in the PC freezing or other problems.
  • Perform reprogramming with a proper internet connection. When using a wireless network, make sure the connection is strong.
  • Make sure to keep enough free space on the PC’s hard disc. Insufficient free space (less than 1 GB) may result in the PC freezing during reprogramming.

1. Connect the M-MDS to the vehicle.

2. Launch the Mazda Diagnostic And Repair Software (MDARS).

 

3. Turn the ignition on, then click “Start”.

4. Select the “toolbox” tab.

 

5. Select Work Support group.

6. Select “Software update”, then click “Run”.

 

7. Select the ECU to be reprogrammed.

8. Confirm the current and new software versions, then click “Next”.
NOTE: When reprogramming the BCM, two softwares will be shown.

 

9. Wait for the download, then click “Next”.
NOTE: When reprogramming the BCM, downloading will occur twice.

10. Read the screen instructions, then click “Next”.

 

11. Follow the instructions on the screen, then click “Next”.

12. Wait for the reprogramming to complete.
NOTE:

  • The progress bar will stay at 90% for 30 seconds. This is not a failure.
  • When reprogramming the BCM, this process will occur twice.

 

AFTER REPROGRAMMING
NOTE:

  • Select “Vehicle History” under “Collect Diagnostic Information”, then click “Run”.

  • Confirm the reprogramming on the screen and save the screen copy as a record.

 
US spec.
Japan built

Engine Trans-
mission
Drive File Name Note
2.0L MT 2WD PAJ2-188K2-H  
AT 2WD PAH9-188K2-H  
2.5L MT 2WD PX58-188K2-H with cylinder deactivation
AT 2WD PXJ7-188K2-C w/o cylinder deactivation
PX05-188K2-J with cylinder deactivation
4WD PX07-188K2-L with cylinder deactivation

Mexico built

2.0L MT 2WD PAK1-188K2-D  
AT 2WD PAJ8-188K2-D  
2.5L AT 2WD PXK5-188K2-B w/o cylinder deactivation
PX13-188K2-D with cylinder deactivation
4WD (TBD) with cylinder deactivation

 
Mexico spec.
Japan built

Engine Trans-
mission
File Name
2.5L MT PX11-188K2-H
AT PX09-188K2-H

Mexico built

2.5L MT PX19-188K2-E
AT PX17-188K2-E

 

 
Parts Number Description Qty. Notes
PE02-12-4X0 Actuator, Variable Valve Timing 1  
PE01-12-257 Ring,’O’ 1 [R] For electric variable valve timing motor/driver
9YA0-20-678 Bolt 1 [R] Upper blind plug at timing chain cover
9YA0-20-863 Bolt 1 [R] Lower blind plug at timing chain cover, 2.0L
9YA0-20-865 Bolt 1 [R] Lower blind plug at timing chain cover, 2.5L
PE01-10-235 Gasket, Head Cover 1 [R] [US/Mexico – Japan built] For 2.0L w/o cylinder deactivation
PE7W-10-235 Gasket, Head Cover 1 [R] [US/Mexico – Mexico built] For 2.0L w/o cylinder deactivation
PY01-10-235 Gasket, Head Cover 1 [R] For 2.5L w/o cylinder deactivation
PYFA-10-235 Gasket, Head Cover 1 [R] For 2.5L with cylinder deactivation

[R]: Replace
NOTE: Use VIN to confirm correct part number in EPC.
Location of the replacement parts [R]

Ring,’O’ Bolt

 

Gasket, Head Cover

 

NOTE:

  • This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
  • This repair will be covered under Fed. Emission Warranty.
  • Additional diagnostic time cannot be claimed for this repair.
Warranty Type 0
Symptom Code 6X
Damage Code 9W
Part Number Main Cause 5555-18-881
Quantity 0
Operation Number / Labor Hours: XXR89XFX / 2.0 Hrs (2.0L) or 2.1 Hrs. (2.5L)

NOTE: Enter Actuator Variable Valve Timing (PE02-12-4X0, Qty=1) and replacement parts as related parts.