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MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.0, SKYACTIV-G 2.5]

MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.0, SKYACTIV-G 2.5]

SM2335703


id071100006337

Replacement Part

Bolt
Quantity: 1
Location of use: Magnetic clutch



Magnetic Clutch is Disassembled/Assembled with A/C Compressor Removed from Vehicle

1.Disassemble in the order indicated in the table.

am3zzw00026493
1
Bolt
2
Pressure plate
3
Shim
4
Snap ring
5
A/C compressor pulley
6
Snap ring
7
Stator
8
A/C compressor body

2.Assemble in the reverse order of disassembly.

3.Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT [SKYACTIV-G 2.0, SKYACTIV-G 2.5].)


Bolt removal/installation

1.Connect the harness to the magnetic clutch connector.

am3zzw00029190

2.Connect the battery (+) cable to the harness.

3.Connect the battery (-) cable to the A/C compressor body.

Note
• Energize the magnet clutch and fix the A / C compressor pulley and the pressure plate.

4.Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.

am3zzw00029191

5.Hold the drive belt in place with pliers.

6.Remove/installation the bolt.



Magnetic Clutch is Disassembled/Assembled with A/C Compressor Equipped to Vehicle

1.Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(US)].)

2.Remove the following parts:

(1)Wheel and tire (RF) (See WHEEL AND TIRE REMOVAL/INSTALLATION.)
(2)Front under cover No.2 (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
(3)Front under cover No.1 (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)
(4)Front deflector (RH) (See DEFLECTOR REMOVAL/INSTALLATION.)
(5)Front splash shield (RH) (See SPLASH SHIELD REMOVAL/INSTALLATION.)

3.Remove the fasteners.

am3zzw00021310

4.Bend back the front side of the front mudguard (RH) in the direction of the arrow shown in the figure.

am3zzw00021311

5.Disconnect the magnetic clutch connector. (See A/C COMPRESSOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

6.Disassemble in the order indicated in the table.

am3zzw00026494
1
Bolt
2
Pressure plate
3
Shim
4
Drive Belt
5
Snap ring
6
A/C compressor pulley
7
Snap ring
8
Stator

7.Assemble in the reverse order of disassembly.

8.Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT [SKYACTIV-G 2.0, SKYACTIV-G 2.5].)


Bolt removal/installation

1.Connect the harness to the magnetic clutch connector.

am3zzw00032041

2.Connect the battery (+) cable to the harness.

3.Connect the battery (-) cable to the A/C compressor body.

Note
• Energize the magnet clutch and fix the A / C compressor pulley and the pressure plate.

4.Secure the crankshaft pulley.

am3zzw00034811

5.Remove/installation the bolt.


Stator removal/installation note

1.Remove the bolts A, B, and C.

am3zzw00029192

2.Loose bolt D approx. 5 mm {0.2 in}.

3.Tilt the A/C compressor centered around bolt D.

am3zzw00021315

4.Remove the screw.

am3zzw00021316

5.Remove the stator.