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CYLINDER HEAD ASSEMBLY (I)

CYLINDER HEAD ASSEMBLY (I)

SM2841613


id011000504300

1.Assemble in the order indicated in the table.

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1
Lower valve spring seat
2
Valve seal
3
Valve
4
Valve spring
5
Upper valve spring seat
6
Valve keeper
7
Water outlet
8
Thermostat
9
Thermostat cover



Valve Seal Assembly Note

1.Press on the valve seal to the valve guide using the SST by hand.

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Valve seal identification color
IN: GREEN
EX: GRAY



Valve Spring Assembly Note

Caution
• The valve springs differ depending on IN and EX sides. Therefore, verify the free length or identification paint beforehand and assemble the valve springs correctly.

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1.Assemble the valve spring with the small diameter side of the valve spring facing upward.



Valve Keeper Assembly Note

1.Install the valve keeper using the SST.

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Water Outlet Assembly Note

1.Install the water outlet gasket with the bead of the gasket facing the direction shown in the figure.

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2.Temporarily tighten the water outlet installation bolts.

3.Tighten bolt A of the 5 bolts shown in the figure to the specified torque first.

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Tightening torque
8—11 N·m {82—112 kgf·cm, 71—97 in·lbf}
Note
• The tightening order for the remaining 3 bolts is optional.



Thermostat Assembly Note

1.Install the thermostat with the jiggle pin aligned with the notch of the water outlet.

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