Menu +
Generic selectors
Exact matches only
Search in title
Search in content
Post Type Selectors

CYLINDER BLOCK DISASSEMBLY (I)

CYLINDER BLOCK DISASSEMBLY (I)

SM2841598


id011000500600

Caution
• Do not disassemble the oil pump, water pump and balancer unit because it is a precision unit.

1.Disassemble in the order indicated in the table.

bpe5ue00000002
1
Knock sensor (KS)
2
Oil separator
3
Dual-mass flywheel (MTX)/ drive plate (ATX) installation bolt
4
Backing plate (ATX)
5
Dual-mass flywheel (MTX), drive plate (ATX)
6
End plate
7
Rear oil seal
8
Water pump
9
Oil strainer
10
Oil pump
11
Balancer unit



Dual-mass Flywheel (MTX)/ Drive Plate (ATX) Installation Bolt Disassembly Note


Dual-mass flywheel installation bolt (MTX)

1.Hold the crankshaft using the SST (49 E011 1A0).

2.Loosen the bolts uniformly and gradually in the order shown in the figure.

ac5wzw00005660
Note
• If the bolt installation holes are not positioned properly, perform the following procedure:
(1)Install the SST (49 S120 710) to the dual-mass flywheel.
am6xuw00005540
(2)Rotate the dual-mass flywheel (secondary flywheel side) using the SST (49 S120 710).
(3)When the bolt installation holes are positioned properly, hold the position and remove one of the bolts.
(4)After removing the bolt, set up the SST (49 G033 102) to lock the dual-mass flywheel (secondary flywheel side) against rotation.
am6xuw00005541
Warning
• If all of the bolts are removed without locking the dual-mass flywheel (secondary flywheel side) against rotation, the dual-mass flywheel (primary or secondary flywheel side) may rotate, resulting in injury. Therefore, always set up the SST (49 G033 102).
• When the bolts are removed from the dual-mass flywheel, always cover the bolt holes using tape. If the SST (49 G033 102) is removed while the operator’s finger is inserted in the bolt hole, the dual-mass flywheel may rotate and the operator could be injured.
(5)Remove the remaining bolts.


Drive plate installation bolt (ATX)

1.Hold the crankshaft using the SST.

bpe1ze00000092

2.Loosen the bolts uniformly and gradually in the order shown in the figure.



Dual-mass Flywheel Disassembly Note (MTX)

Note
• When reusing the dual-mass flywheel, do not remove the SST (49 G033 102) locking the dual-mass flywheel (secondary flywheel side) against rotation.



Rear Oil Seal Disassembly Note

1.Cut the oil seal lip using a utility knife.

2.Remove the oil seal using a flathead screwdriver with the tip protected by a clean cloth to prevent damage to the oil seal sliding part of the crankshaft.

bpe5ue00000003