BODY SHELL
2016 – MX-5 – Body and Accessories
BODY SHELL
Purpose
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The following structures have been adopted to absorb impact efficiently in the event of a collision and to suppress cabin deformation.
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Straight structure which achieves both high strength and weight reduction
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Multi-load path structure which assures a high level of collision absorption
 
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A cross-shaped sectional front bumper reinforcement crush can and front side frames have been adopted which effectively absorb impact energy during a frontal collision and suppress cabin deformation.
 
Structural View
Construction
Straight structure
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The straight-shape frames create a continuous configuration from the front to the rear.
 
Multi-load path structure
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Impact energy in a collision is dispersed in multiple directions and absorbed effectively.
 
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To disperse and absorb frontal impact energy at the engine compartment, the following two paths have been established at the vehicle front (front frame).
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The upper path disperses and absorbs frontal impact energy from the front frame to the side body and floor.
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Not only the body parts, the front crossmember is also used to absorb impact energy. The lower path disperses and absorbs frontal impact energy from the front frame to B frame.
 
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                  Upper path
 
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                  Lower path
 
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The dashboard member is used to absorb impact energy in addition to the body frame. The dashboard member absorbs impact energy from the hinge pillar during a side-impact collision.
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The following has been achieved by supporting the rear side frame front which supports the door using the crossmember No.3 component and center floor panel component.
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The overall rigidity has been enhanced to prevent cabin deformation.
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The path for efficiently absorbing and dispersing side impact energy is assured.
 
Cross sectional shape
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The strength is enhanced by increasing the number of ridges even using a steel plate of the same thickness. By utilizing this characteristic, the cross-section of the front bumper reinforcement crush can and front side frames is cross-shaped, achieving both high impact energy absorption and weight reduction.
 
Fail-safe
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Not applicable