Description

Circuit malfunction on downstream side of starter relay

Detection condition

• Start stop unit detects an open circuit in the starter relay downstream circuit continuously for 0.5 s or more for a continuous 5 times.

Fail-safe

Not applicable

Possible cause

• DTCs are stored in the PCM.

• Starter relay malfunction

• PCM connector or terminal malfunction

• Open circuit in wiring harness between starter relay terminal E and PCM terminal 2AZ

• PCM malfunction

• Start stop unit malfunction

Step

Inspection

Action

1

• Retrieve the PCM DTCs using the M-MDS.

  (See ON-BOARD DIAGNOSTIC TEST [PCM (SKYACTIV-G 2.0)].)

• Are any DTCs displayed?

Yes

Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.

(See DTC TABLE [PCM (SKYACTIV-G 2.0)].)

No

Go to the next step.

2

• Switch the ignition off.

• Disconnect the negative battery cable.

  (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

• Remove the starter relay.

  (See RELAY LOCATION.)

• Inspect the starter relay.

  (See RELAY INSPECTION.)

• Is the starter relay normal?

Yes

Go to the next step.

No

Replace the starter relay, then go to Step 6.

(See RELAY LOCATION.)

3

• Disconnect the PCM connector.

• Inspect the connector engagement and connection condition and inspect the terminals for damage, deformation, corrosion, or disconnection.

• Is the connector normal?

Yes

Go to the next step.

No

Repair or replace the connector, then go to Step 6.

4

• Verify that the starter relay is removed.

• Verify that the PCM connector is disconnected.

• Inspect for continuity between starter relay terminal E (wiring harness-side) and PCM terminal 2AZ (wiring harness-side).

• Is there continuity?

Yes

Go to the next step.

No

Refer to the wiring diagram and verify whether or not there is a common connector between starter relay terminal E and PCM terminal 2AZ.

If there is a common connector:

• Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.

• Repair or replace the malfunctioning part.

If there is no common connector:

• Repair or replace the wiring harness which has an open circuit.

Go to Step 6.

5

• Always reconnect all disconnected connectors.

• Connect the negative battery cable.

  (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

• Clear the DTC for the start stop unit using the M-MDS.

  (See CLEARING DTC [START STOP UNIT].)

• With the programmed remote transmitter in the vehicle, switch the ignition ON (engine off).

• Perform the following work 5 times or more.

• Depress the clutch pedal. (MT)

• Operate the selector lever to P or N position from other than P and N position and hold for 1 s or more. (AT)

• Retrieve the start stop unit DTCs using the M-MDS.

  (See DTC INSPECTION [START STOP UNIT].)

• Is the same DTC displayed?

Yes

Replace the PCM, then go to the next step.

(See PCM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

No

Go to Step 7.

6

• Always reconnect all disconnected connectors.

• Connect the negative battery cable.

  (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

• Clear the DTC for the start stop unit using the M-MDS.

  (See CLEARING DTC [START STOP UNIT].)

• With the programmed remote transmitter in the vehicle, switch the ignition ON (engine off).

• Perform the following work 5 times or more.

• Depress the clutch pedal. (MT)

• Operate the selector lever to P or N position from other than P and N position and hold for 1 s or more. (AT)

• Retrieve the start stop unit DTCs using the M-MDS.

  (See DTC INSPECTION [START STOP UNIT].)

• Is the same DTC displayed?

Yes

Repeat the inspection from Step 1.

• If the malfunction recurs, replace the start stop unit.

  (See START STOP UNIT REMOVAL/INSTALLATION.)

Go to the next step.

No

Go to the next step.

7

• Are any other DTCs displayed?

Yes

Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.

(See DTC TABLE [START STOP UNIT].)

No

DTC troubleshooting completed.